ChemicalResistance
ChemicalResistance.org

HDPE and Ethanol: Chemical Resistance

High-density polyethylene

Rating

Concentration20 °C50 °CRemark
40 %AA
50 %AA
96 %A–

Material comparison at 20 °C

Ethanol: Material comparison at 20 °CHDPE: A (highlighted); Aluminium: A; ECTFE/ETFE: A; EPDM: A; FEP: A; LDPE: A.Aluminium: AECTFE/ETFE: AEPDM: AFEP: AHDPE: AHDPELDPE: ANylon (PA): APolycarbonate: APETG: APMP: AAcetal (POM): APP: APolysulfone: APTFE: APVC Rigid: APVDF: ASAN: ASS 304: ASS 316: AViton (FPM): CNBR: CPolystyrene: CPVC Flexible: CSilicone: –
A very good resistanceB good resistanceC limited resistanceD not resistantno data
Each bar is one material. Taller bars indicate better resistance. The highlighted bar is the current material.

Resistance overview

HDPE shows excellent resistance to Ethanol across all 3 tested concentrations (40 %, 50 %, 96 %) at 20 °C, making it a reliable choice for storage, transfer, and handling applications involving this chemical at any of the tested strengths. The rating remains stable between 20 °C and 50 °C, which means this material can also handle moderately elevated process temperatures without additional risk.

Application context

Ethanol is commonly encountered in food and beverage processing and cleaning. HDPE (High-density polyethylene) is a thermoplastic typically used for tanks, piping, containers and liners. Since Ethanol is flammable, material selection must also consider the risk of static charge buildup and the need for proper grounding in storage and transfer systems.

Practical recommendation

HDPE can be used with confidence for Ethanol containment and handling. The A rating indicates that the material shows no significant change in weight, dimensions, or mechanical properties after prolonged contact under test conditions. This holds true at both 20 °C and 50 °C, giving a good safety margin for typical process environments.

Did you know?

High-density polyethylene is commonly chosen for tanks, piping, containers and liners because of its combination of chemical resistance, mechanical strength, and cost-effectiveness.

Materials rated A or B at 20 °C

Based on the row for 96 %, 20 °C.

Thermoplastics
PP A, PVC Rigid A, LDPE A, Nylon (PA) A, Acetal (POM) A, Polycarbonate A, Polysulfone A, PETG A, PMP A, SAN A
Fluoropolymers
PTFE A, PVDF A, FEP A, ECTFE/ETFE A
Elastomers
EPDM A
Metals
SS 316 A, SS 304 A, Aluminium A

About HDPE

High-density polyethylene resists most aqueous acids, alkalis and salt solutions. Strong oxidising acids, chlorinated solvents and aromatic hydrocarbons attack or swell it. Continuous service is usually limited to about 80 °C.

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.