ChemicalResistance
ChemicalResistance.org

Polysulfone and Methanol: Chemical Resistance

Polysulfone

Rating

Concentration20 °C50 °CRemark
concentration not statedCC

Material comparison at 20 °C

Methanol: Material comparison at 20 °CPolysulfone: C (highlighted); Aluminium: A; ECTFE/ETFE: A; EPDM: A; FEP: A; HDPE: A.Aluminium: AECTFE/ETFE: AEPDM: AFEP: AHDPE: ALDPE: APETG: APMP: AAcetal (POM): APP: APTFE: APVC Rigid: APVDF: ASS 304: ASS 316: ANylon (PA): BViton (FPM): CNBR: CPolystyrene: CPolysulfone: CPSUPVC Flexible: CSAN: CPolycarbonate: DSilicone: –
A very good resistanceB good resistanceC limited resistanceD not resistantno data
Each bar is one material. Taller bars indicate better resistance. The highlighted bar is the current material.

Resistance overview

Polysulfone has limited resistance (C) to Methanol at 20 °C. This indicates that the chemical has a noticeable effect on the material, which may include visible swelling, softening, or a measurable loss of tensile strength. Use is generally limited to short-term or intermittent contact where full structural integrity is not required. The rating remains stable between 20 °C and 50 °C, which means this material can also handle moderately elevated process temperatures without additional risk.

Application context

Methanol is commonly encountered in cosmetics production and chemical synthesis. Polysulfone (Polysulfone) is a thermoplastic typically used for tanks, piping, containers and liners. Since Methanol is flammable, material selection must also consider the risk of static charge buildup and the need for proper grounding in storage and transfer systems.

Practical recommendation

Polysulfone has limited resistance to Methanol and should only be used for short-term or intermittent contact at ambient temperature. The C rating means the material undergoes noticeable changes — swelling, loss of strength, or surface degradation — that make it unsuitable for permanent installations. For prolonged or continuous exposure, HDPE, LDPE, PETG offer significantly better resistance and are rated A.

Did you know?

Chemical resistance testing according to DIN and ISO standards typically evaluates weight change, dimensional change, and retention of tensile strength after immersion.

Materials rated A or B at 20 °C

Thermoplastics
HDPE A, PP A, PVC Rigid A, LDPE A, Nylon (PA) B, Acetal (POM) A, PETG A, PMP A
Fluoropolymers
PTFE A, PVDF A, FEP A, ECTFE/ETFE A
Elastomers
EPDM A
Metals
SS 316 A, SS 304 A, Aluminium A

About Polysulfone

Polysulfone withstands hot water and steam. Ketones, esters and chlorinated and aromatic solvents attack it.

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.