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FEP and Sulfuric Acid: Chemical Resistance

Fluorinated ethylene propylene

Rating

Concentration20 °C50 °CRemark
1-6 %AA
20 %AA
40 %AA
60 %AA
80 %AA
95 %AA
fumingA*–

* estimated rating, given in the source without a temperature

Material comparison at 20 °C

Sulfuric Acid: Material comparison at 20 °CFEP: A (highlighted); ECTFE/ETFE: A; Viton (FPM): A; PTFE: A; PVDF: A; SS 304: A.ECTFE/ETFE: AFEP: AFEPViton (FPM): APTFE: APVDF: ASS 304: ASS 316: APMP: BPVC Rigid: BHDPE: CLDPE: CPP: CAluminium: DEPDM: DNBR: DNylon (PA): DPolycarbonate: DPETG: DAcetal (POM): DPolystyrene: DPolysulfone: DSAN: DPVC Flexible: –Silicone: –
A very good resistanceB good resistanceC limited resistanceD not resistantno data
Each bar is one material. Taller bars indicate better resistance. The highlighted bar is the current material.

Resistance overview

FEP shows excellent resistance to Sulfuric Acid across all 7 tested concentrations (1-6 %, 20 %, 40 %, 60 %, 80 %, 95 %, fuming) at 20 °C, making it a reliable choice for storage, transfer, and handling applications involving this chemical at any of the tested strengths. The rating remains stable between 20 °C and 50 °C, which means this material can also handle moderately elevated process temperatures without additional risk.

Application context

Sulfuric Acid is commonly encountered in water treatment and laboratory work. FEP (Fluorinated ethylene propylene) is a fluoropolymer typically used for seals, gaskets, valve seats and lined equipment. Because Sulfuric Acid is classified as corrosive, the choice of containment material is especially critical to prevent leaks, equipment damage, and safety hazards.

Practical recommendation

FEP can be used with confidence for Sulfuric Acid containment and handling. The A rating indicates that the material shows no significant change in weight, dimensions, or mechanical properties after prolonged contact under test conditions. This holds true at both 20 °C and 50 °C, giving a good safety margin for typical process environments.

Did you know?

When choosing between fluoropolymers for Sulfuric Acid service, engineers consider not just the resistance rating but also factors such as permeation rate, creep resistance, and weldability.

Materials rated A or B at 20 °C

Based on the row for 95 %, 20 °C.

Thermoplastics
PVC Rigid B, PMP B
Fluoropolymers
PTFE A, PVDF A, ECTFE/ETFE A
Elastomers
Viton (FPM) A
Metals
SS 316 A, SS 304 A

About FEP

FEP has nearly the chemical resistance of PTFE and can be melt-processed. Its service temperature, about 200 °C, is lower than that of PTFE.

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.