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Polystyrene and Ethanol: Chemical Resistance

Polystyrene

Rating

Concentration20 °C50 °CRemark
40 %BC
50 %A–
96 %CD

Material comparison at 20 °C

Ethanol: Material comparison at 20 °CPolystyrene: C (highlighted); Aluminium: A; ECTFE/ETFE: A; EPDM: A; FEP: A; HDPE: A.Aluminium: AECTFE/ETFE: AEPDM: AFEP: AHDPE: ALDPE: ANylon (PA): APolycarbonate: APETG: APMP: AAcetal (POM): APP: APolysulfone: APTFE: APVC Rigid: APVDF: ASAN: ASS 304: ASS 316: AViton (FPM): CNBR: CPolystyrene: CPSPVC Flexible: CSilicone: –
A very good resistanceB good resistanceC limited resistanceD not resistantno data
Each bar is one material. Taller bars indicate better resistance. The highlighted bar is the current material.

Resistance overview

The resistance of Polystyrene to Ethanol is concentration-dependent. Across the 3 tested concentrations (40 %, 50 %, 96 %), the 20 °C rating ranges from A at lower concentrations to D at higher ones. This means engineers must verify which concentration their process actually involves before relying on a single rating. However, at 50 °C the resistance rating drops, indicating that temperature must be factored into the design. For heated applications, additional testing under actual service conditions is strongly recommended.

Application context

Ethanol is commonly encountered in cleaning and cosmetics production. Polystyrene (Polystyrene) is a thermoplastic typically used for tanks, piping, containers and liners. Since Ethanol is flammable, material selection must also consider the risk of static charge buildup and the need for proper grounding in storage and transfer systems.

Practical recommendation

Polystyrene has limited resistance to Ethanol and should only be used for short-term or intermittent contact at ambient temperature. The C rating means the material undergoes noticeable changes — swelling, loss of strength, or surface degradation — that make it unsuitable for permanent installations. For prolonged or continuous exposure, HDPE, LDPE, Nylon (PA) offer significantly better resistance and are rated A.

Did you know?

Polystyrene was first developed in the 1930s and remains one of the most widely used thermoplastics in chemical handling equipment.

Materials rated A or B at 20 °C

Based on the row for 96 %, 20 °C.

Thermoplastics
HDPE A, PP A, PVC Rigid A, LDPE A, Nylon (PA) A, Acetal (POM) A, Polycarbonate A, Polysulfone A, PETG A, PMP A, SAN A
Fluoropolymers
PTFE A, PVDF A, FEP A, ECTFE/ETFE A
Elastomers
EPDM A
Metals
SS 316 A, SS 304 A, Aluminium A

About Polystyrene

Polystyrene is attacked by most organic solvents, including ketones, esters, aromatic and chlorinated hydrocarbons. It is used for dilute aqueous solutions.

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.