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Polystyrene and Sodium Hydroxide (Caustic Soda): Chemical Resistance

Polystyrene

Rating

Concentration20 °C50 °CRemark
1 %BB
30 %A–
45 %AA
50 %BB
60 %A–
concentrated––

Material comparison at 20 °C

Sodium Hydroxide (Caustic Soda): Material comparison at 20 °CPolystyrene: A (highlighted); EPDM: A; HDPE: A; LDPE: A; Nylon (PA): A; PMP: A.EPDM: AHDPE: ALDPE: ANylon (PA): APMP: APP: APolystyrene: APSPolysulfone: APTFE: ASS 304: ASS 316: ANBR: BViton (FPM): CAcetal (POM): CAluminium: DPolycarbonate: DPETG: DPVDF: DECTFE/ETFE: –FEP: –PVC Rigid: –PVC Flexible: –SAN: –Silicone: –
A very good resistanceB good resistanceC limited resistanceD not resistantno data
Each bar is one material. Taller bars indicate better resistance. The highlighted bar is the current material.

Resistance overview

The resistance of Polystyrene to Sodium Hydroxide (Caustic Soda) is concentration-dependent. Across the 5 tested concentrations (1 %, 30 %, 45 %, 50 %, 60 %), the 20 °C rating ranges from A at lower concentrations to B at higher ones. This means engineers must verify which concentration their process actually involves before relying on a single rating. The rating remains stable between 20 °C and 50 °C, which means this material can also handle moderately elevated process temperatures without additional risk.

Application context

Sodium Hydroxide (Caustic Soda) is commonly encountered in chemical processing and cleaning and sanitation. Polystyrene (Polystyrene) is a thermoplastic typically used for tanks, piping, containers and liners. Because Sodium Hydroxide (Caustic Soda) is classified as corrosive, the choice of containment material is especially critical to prevent leaks, equipment damage, and safety hazards.

Practical recommendation

Polystyrene can be used with confidence for Sodium Hydroxide (Caustic Soda) containment and handling. The A rating indicates that the material shows no significant change in weight, dimensions, or mechanical properties after prolonged contact under test conditions. This holds true at both 20 °C and 50 °C, giving a good safety margin for typical process environments.

Did you know?

The ratings shown here apply to pure Sodium Hydroxide (Caustic Soda) in contact with the base thermoplastic. In real-world applications, additives, pigments, and fillers in the material can shift resistance in either direction.

Materials rated A or B at 20 °C

Based on the row for 60 %, 20 °C.

Thermoplastics
HDPE A, PP A, LDPE A, Nylon (PA) A, Polysulfone A, PMP A
Fluoropolymers
PTFE A
Elastomers
EPDM A, NBR B
Metals
SS 316 A, SS 304 A

About Polystyrene

Polystyrene is attacked by most organic solvents, including ketones, esters, aromatic and chlorinated hydrocarbons. It is used for dilute aqueous solutions.

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.