Rating
| Concentration | 20 °C | 50 °C | Remark |
|---|---|---|---|
| 1-6 % | A | A | |
| 20 % | A | B | |
| 40 % | A | A | |
| 60 % | A | C | |
| 80 % | A | A | |
| 95 % | C | D | |
| fuming | D | D |
Material comparison at 20 °C
Resistance overview
The resistance of PP to Sulfuric Acid is concentration-dependent. Across the 7 tested concentrations (1-6 %, 20 %, 40 %, 60 %, 80 %, 95 %, fuming), the 20 °C rating ranges from A at lower concentrations to D at higher ones. This means engineers must verify which concentration their process actually involves before relying on a single rating. However, at 50 °C the resistance rating drops, indicating that temperature must be factored into the design. For heated applications, additional testing under actual service conditions is strongly recommended.
Application context
Sulfuric Acid is commonly encountered in metal finishing and surface cleaning. PP (Polypropylene) is a thermoplastic typically used for tanks, piping, containers and liners. Because Sulfuric Acid is classified as corrosive, the choice of containment material is especially critical to prevent leaks, equipment damage, and safety hazards.
Practical recommendation
PP has limited resistance to Sulfuric Acid and should only be used for short-term or intermittent contact at ambient temperature. The C rating means the material undergoes noticeable changes — swelling, loss of strength, or surface degradation — that make it unsuitable for permanent installations. For prolonged or continuous exposure, ECTFE/ETFE, FEP, PTFE offer significantly better resistance and are rated A.
Did you know?
Temperature is often the deciding factor when selecting materials for Sulfuric Acid: even materials rated A at 20 °C may lose performance at elevated temperatures.
Materials rated A or B at 20 °C
Based on the row for 95 %, 20 °C.
- Thermoplastics
- PVC Rigid B, PMP B
- Fluoropolymers
- PTFE A, PVDF A, FEP A, ECTFE/ETFE A
- Elastomers
- Viton (FPM) A
- Metals
- SS 316 A, SS 304 A
About PP
Polypropylene resists most acids, alkalis and salt solutions. Concentrated oxidising acids, chlorinated solvents and aromatic hydrocarbons attack it, and it turns brittle below about 0 °C.
Rating scale
- A very good resistance
- B good resistance
- C limited resistance
- D not resistant
- – no data
- K no general statement possible
A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.
About this data
The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.
A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.