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PP and Hydrochloric Acid: Chemical Resistance

Polypropylene

Rating

Concentration20 °C50 °CRemark
1-5 %AA
20 %AA
35 %AB
concentratedAB

Material comparison at 20 °C

Hydrochloric Acid: Material comparison at 20 °CPP: A (highlighted); ECTFE/ETFE: A; FEP: A; Viton (FPM): A; HDPE: A; LDPE: A.ECTFE/ETFE: AFEP: AViton (FPM): AHDPE: ALDPE: APMP: APP: APPPolysulfone: APTFE: APVDF: ASAN: APVC Rigid: BEPDM: CPolystyrene: CPVC Flexible: CAluminium: DNBR: DNylon (PA): DPolycarbonate: DPETG: DAcetal (POM): DSS 304: DSS 316: DSilicone: –
A very good resistanceB good resistanceC limited resistanceD not resistantno data
Each bar is one material. Taller bars indicate better resistance. The highlighted bar is the current material.

Resistance overview

PP shows excellent resistance to Hydrochloric Acid across all 4 tested concentrations (1-5 %, 20 %, 35 %, concentrated) at 20 °C, making it a reliable choice for storage, transfer, and handling applications involving this chemical at any of the tested strengths. However, at 50 °C the resistance rating drops, indicating that temperature must be factored into the design. For heated applications, additional testing under actual service conditions is strongly recommended.

Application context

Hydrochloric Acid is commonly encountered in chemical processing and surface cleaning. PP (Polypropylene) is a thermoplastic typically used for tanks, piping, containers and liners. Because Hydrochloric Acid is classified as corrosive, the choice of containment material is especially critical to prevent leaks, equipment damage, and safety hazards.

Practical recommendation

PP can be used with confidence for Hydrochloric Acid containment and handling. The A rating indicates that the material shows no significant change in weight, dimensions, or mechanical properties after prolonged contact under test conditions. At elevated temperatures (50 °C), some reduction in resistance occurs, so periodic inspection is advisable for heated applications. Always verify performance under actual operating conditions before committing to a design.

Did you know?

In industrial practice, PP components exposed to Hydrochloric Acid are typically inspected for swelling, discoloration, or loss of mechanical strength as early indicators of chemical attack.

Materials rated A or B at 20 °C

Based on the row for 35 %, 20 °C.

Thermoplastics
HDPE A, PVC Rigid B, LDPE A, Polysulfone A, PMP A, SAN A
Fluoropolymers
PTFE A, PVDF A, FEP A, ECTFE/ETFE A
Elastomers
Viton (FPM) A

About PP

Polypropylene resists most acids, alkalis and salt solutions. Concentrated oxidising acids, chlorinated solvents and aromatic hydrocarbons attack it, and it turns brittle below about 0 °C.

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.