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Polysulfone and Perchloric Acid: Chemical Resistance

Polysulfone

Rating

Concentration20 °C50 °CRemark
20 %––
70 %DD

Material comparison at 20 °C

Perchloric Acid: Material comparison at 20 °CPolysulfone: D (highlighted); ECTFE/ETFE: A; FEP: A; Viton (FPM): A; PTFE: A; PVDF: A.ECTFE/ETFE: AFEP: AViton (FPM): APTFE: APVDF: AHDPE: BPMP: BPolystyrene: BEPDM: CLDPE: CPVC Rigid: CAluminium: DNBR: DNylon (PA): DPolycarbonate: DPETG: DAcetal (POM): DPP: DPolysulfone: DPSUPVC Flexible: DSAN: –Silicone: –SS 304: –SS 316: –
A very good resistanceB good resistanceC limited resistanceD not resistantno data
Each bar is one material. Taller bars indicate better resistance. The highlighted bar is the current material.

Resistance overview

Polysulfone is not resistant (D) to Perchloric Acid at 70 % and should not be used in direct contact. The chemical is expected to cause rapid degradation, which can include dissolution, cracking, severe swelling, or complete structural failure of the material.

Application context

Perchloric Acid is commonly encountered in metal finishing and laboratory work. Polysulfone (Polysulfone) is a thermoplastic typically used for tanks, piping, containers and liners. Because Perchloric Acid is classified as corrosive, the choice of containment material is especially critical to prevent leaks, equipment damage, and safety hazards.

Practical recommendation

Polysulfone is not recommended for use with Perchloric Acid. The D rating indicates that the material will suffer rapid and severe degradation, which may include cracking, dissolution, severe swelling, or complete structural failure. Using this combination risks equipment damage, leaks, and potential safety incidents. Consider using ECTFE/ETFE, FEP, PTFE instead, which are rated A for this chemical and offer reliable long-term performance.

Did you know?

Temperature is often the deciding factor when selecting materials for Perchloric Acid: even materials rated A at 20 °C may lose performance at elevated temperatures.

Materials rated A or B at 20 °C

Based on the row for 70 %, 20 °C.

Thermoplastics
HDPE B, Polystyrene B, PMP B
Fluoropolymers
PTFE A, PVDF A, FEP A, ECTFE/ETFE A
Elastomers
Viton (FPM) A

About Polysulfone

Polysulfone withstands hot water and steam. Ketones, esters and chlorinated and aromatic solvents attack it.

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.