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PETG vs Aluminium: Chemical Resistance Compared

Of 613 source rows rated for both materials at 20 °C, 341 (56 %) have the same rating. PETG is rated better in 133 rows and Aluminium in 139. A row is one chemical at one concentration.

Summary

PETG is rated better with
Salts and salt solutions (+48 points); Alkalis (+21 points)
Aluminium is rated better with
Ketones and aldehydes (+76 points); Esters and ethers (+37 points); Amines and nitrogen compounds (+17 points); Oxidising agents and halogens (+16 points)
Within 10 points of each other
Mineral acids; Organic acids; Alcohols and glycols; Fuels, mineral oils and aliphatic hydrocarbons; Vegetable and animal oils, fats, essential oils; Halogenated hydrocarbons; Foods and beverages

Points are the difference in the share of rows rated A or B.

The two materials

PETG

Polyethylene terephthalate glycol (co-polyester)

PETG is a co-polyester for clear containers. Strong acids and alkalis and most organic solvents attack it.

Rated rows: 619. A 55 %, B 23 %, C 4 %, D 18 %

All chemicals for PETG

Aluminium

Aluminium

Aluminium relies on a thin oxide layer. Strong acids, strong alkalis and mercury compounds destroy that layer.

Rated rows: 968. A 60 %, B 9 %, C 16 %, D 16 %

All chemicals for Aluminium

Share of rows rated A or B, by chemical class

PETG, Aluminium: Share of rows rated A or B, by chemical classMineral acids: PETG 20 %, Aluminium 16 %. Organic acids: PETG 70 %, Aluminium 67 %. Alkalis: PETG 45 %, Aluminium 24 %. Salts and salt solutions: PETG 100 %, Aluminium 52 %. Oxidising agents and halogens: PETG 29 %, Aluminium 45 %. Alcohols and glycols: PETG 100 %, Aluminium 98 %. Ketones and aldehydes: PETG 21 %, Aluminium 97 %. Esters and ethers: PETG 57 %, Aluminium 94 %. Amines and nitrogen compounds: PETG 78 %, Aluminium 95 %. Fuels, mineral oils and aliphatic hydrocarbons: PETG 98 %, Aluminium 100 %. Vegetable and animal oils, fats, essential oils: PETG 100 %, Aluminium 100 %. Halogenated hydrocarbons: PETG 32 %, Aluminium 27 %. Foods and beverages: PETG 100 %, Aluminium 96 %.Mineral acidsMineral acids, PETG: 20 % (41)20 %Mineral acids, Aluminium: 16 % (63)16 %Organic acidsOrganic acids, PETG: 70 % (33)70 %Organic acids, Aluminium: 67 % (64)67 %AlkalisAlkalis, PETG: 45 % (20)45 %Alkalis, Aluminium: 24 % (21)24 %Salts and salt solutionsSalts and salt solutions, PETG: 100 % (159)100 %Salts and salt solutions, Aluminium: 52 % (194)52 %Oxidising agents and halogensOxidising agents and halogens, PETG: 29 % (38)29 %Oxidising agents and halogens, Aluminium: 45 % (62)45 %Alcohols and glycolsAlcohols and glycols, PETG: 100 % (40)100 %Alcohols and glycols, Aluminium: 98 % (59)98 %Ketones and aldehydesKetones and aldehydes, PETG: 21 % (24)21 %Ketones and aldehydes, Aluminium: 97 % (35)97 %Esters and ethersEsters and ethers, PETG: 57 % (28)57 %Esters and ethers, Aluminium: 94 % (71)94 %Amines and nitrogen compoundsAmines and nitrogen compounds, PETG: 78 % (9)78 %Amines and nitrogen compounds, Aluminium: 95 % (39)95 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, PETG: 98 % (65)98 %Fuels, mineral oils and aliphatic hydrocarbons, Aluminium: 100 % (78)100 %Vegetable and animal oils, fats, essential oilsVegetable and animal oils, fats, essential oils, PETG: 100 % (34)100 %Vegetable and animal oils, fats, essential oils, Aluminium: 100 % (48)100 %Halogenated hydrocarbonsHalogenated hydrocarbons, PETG: 32 % (25)32 %Halogenated hydrocarbons, Aluminium: 27 % (71)27 %Foods and beveragesFoods and beverages, PETG: 100 % (43)100 %Foods and beverages, Aluminium: 96 % (46)96 %
PETGAluminium
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

PETG, Aluminium: How often the two ratings agreePETG A, Aluminium A: 271; PETG A, Aluminium B: 25; PETG A, Aluminium C: 30; PETG A, Aluminium D: 12; PETG B, Aluminium A: 64; PETG B, Aluminium B: 19; PETG B, Aluminium C: 20; PETG B, Aluminium D: 34; PETG C, Aluminium A: 11; PETG C, Aluminium C: 1; PETG C, Aluminium D: 12; PETG D, Aluminium A: 41; PETG D, Aluminium C: 23; PETG D, Aluminium D: 50.AluminiumABCDPETGAPETG A, Aluminium A: 271271PETG A, Aluminium B: 2525PETG A, Aluminium C: 3030PETG A, Aluminium D: 1212BPETG B, Aluminium A: 6464PETG B, Aluminium B: 1919PETG B, Aluminium C: 2020PETG B, Aluminium D: 3434CPETG C, Aluminium A: 1111PETG C, Aluminium B: 00PETG C, Aluminium C: 11PETG C, Aluminium D: 1212DPETG D, Aluminium A: 4141PETG D, Aluminium B: 00PETG D, Aluminium C: 2323PETG D, Aluminium D: 5050
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPETG: rated A or BAluminium: rated A or B
Mineral acids20 % (41 rows)16 % (63 rows)
Organic acids70 % (33 rows)67 % (64 rows)
Alkalis45 % (20 rows)24 % (21 rows)
Salts and salt solutions100 % (159 rows)52 % (194 rows)
Oxidising agents and halogens29 % (38 rows)45 % (62 rows)
Alcohols and glycols100 % (40 rows)98 % (59 rows)
Phenols–86 % (14 rows)
Ketones and aldehydes21 % (24 rows)97 % (35 rows)
Esters and ethers57 % (28 rows)94 % (71 rows)
Amines and nitrogen compounds78 % (9 rows)95 % (39 rows)
Aromatic hydrocarbons–100 % (14 rows)
Fuels, mineral oils and aliphatic hydrocarbons98 % (65 rows)100 % (78 rows)
Vegetable and animal oils, fats, essential oils100 % (34 rows)100 % (48 rows)
Halogenated hydrocarbons32 % (25 rows)27 % (71 rows)
Foods and beverages100 % (43 rows)96 % (46 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 128 in total, the first 40 shown.

ChemicalConcentrationPETGAluminium
Acetaldehyde40 %DA
Acetaldehydetechnical gradeDA
Acetic Acid100 %DA
Acetic Acid90 %DA
AcetoneDA
AcetonitrileDA
AcetophenoneDA
AcrylonitrileDA
Allyl Acetate100 %DA
Allyl Chloride100 %DA
BenzaldehydeDA
BenzeneDA
Bitter Almond OilDA
CarawaygroundAD
Chromic Acid20 %DA
CresolDA
Cyclohexanonetechnical gradeDA
DichloromethaneDA
Diethyl KetoneDA
Diisobutyl Ketonetechnical gradeDA
Diisopropyl KetoneDA
Diphenyl EtherDA
DiphylDA
Dipropyl KetoneDA
Ethyl Acetate100 %DA
Ethyl Acrylate100 %DA
Ethylene DichlorideDA
HeptanoneDA
Methyl Isobutyl Ketone (MIBK)DA
Isopropyl Methyl KetoneDA
Mesityl OxideDA
Methyl AcrylateDA
Methyl Butyl KetoneDA
Methyl Ethyl Ketone (MEK)DA
Methyl Methacrylate (MMA)100 %DA
Methyl Propyl Ketone (2-Pentanone)DA
Nickel AcetateaqueousAD
Nickel NitratesaturatedAD
Nickel SulfatesaturatedAD
Nickel SulfateaqueousAD

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is PETG or Aluminium more chemical-resistant?

Of 613 chemicals rated for both materials at 20 °C, PETG and Aluminium share the same rating in 341 rows (56 %). PETG is rated better in 133 rows and Aluminium in 139 rows.

How do PETG and Aluminium compare for chemical resistance?

Based on 613 chemicals tested for both: PETG is rated better with Salts and salt solutions, Alkalis. Aluminium is rated better with Ketones and aldehydes, Esters and ethers, Amines and nitrogen compounds, Oxidising agents and halogens. They perform similarly with Mineral acids, Organic acids, Alcohols and glycols, Fuels, mineral oils and aliphatic hydrocarbons.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.