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PP vs Aluminium: Chemical Resistance Compared

Of 966 source rows rated for both materials at 20 °C, 434 (45 %) have the same rating. PP is rated better in 287 rows and Aluminium in 245. A row is one chemical at one concentration.

Summary

PP is rated better with
Alkalis (+76 points); Mineral acids (+54 points); Salts and salt solutions (+47 points); Organic acids (+30 points); Oxidising agents and halogens (+27 points)
Aluminium is rated better with
Aromatic hydrocarbons (+86 points); Fuels, mineral oils and aliphatic hydrocarbons (+37 points); Esters and ethers (+31 points); Ketones and aldehydes (+28 points); Vegetable and animal oils, fats, essential oils (+25 points); Halogenated hydrocarbons (+23 points); Amines and nitrogen compounds (+16 points)
Within 10 points of each other
Alcohols and glycols; Phenols; Foods and beverages

Points are the difference in the share of rows rated A or B.

The two materials

PP

Polypropylene

Polypropylene resists most acids, alkalis and salt solutions. Concentrated oxidising acids, chlorinated solvents and aromatic hydrocarbons attack it, and it turns brittle below about 0 °C.

Rated rows: 978. A 66 %, B 11 %, C 15 %, D 8 %

All chemicals for PP

Aluminium

Aluminium

Aluminium relies on a thin oxide layer. Strong acids, strong alkalis and mercury compounds destroy that layer.

Rated rows: 968. A 60 %, B 9 %, C 16 %, D 16 %

All chemicals for Aluminium

Share of rows rated A or B, by chemical class

PP, Aluminium: Share of rows rated A or B, by chemical classMineral acids: PP 70 %, Aluminium 16 %. Organic acids: PP 97 %, Aluminium 67 %. Alkalis: PP 100 %, Aluminium 24 %. Salts and salt solutions: PP 99 %, Aluminium 52 %. Oxidising agents and halogens: PP 72 %, Aluminium 45 %. Alcohols and glycols: PP 93 %, Aluminium 98 %. Phenols: PP 79 %, Aluminium 86 %. Ketones and aldehydes: PP 69 %, Aluminium 97 %. Esters and ethers: PP 63 %, Aluminium 94 %. Amines and nitrogen compounds: PP 79 %, Aluminium 95 %. Aromatic hydrocarbons: PP 14 %, Aluminium 100 %. Fuels, mineral oils and aliphatic hydrocarbons: PP 63 %, Aluminium 100 %. Vegetable and animal oils, fats, essential oils: PP 75 %, Aluminium 100 %. Halogenated hydrocarbons: PP 4 %, Aluminium 27 %. Foods and beverages: PP 100 %, Aluminium 96 %.Mineral acidsMineral acids, PP: 70 % (63)70 %Mineral acids, Aluminium: 16 % (63)16 %Organic acidsOrganic acids, PP: 97 % (64)97 %Organic acids, Aluminium: 67 % (64)67 %AlkalisAlkalis, PP: 100 % (22)100 %Alkalis, Aluminium: 24 % (21)24 %Salts and salt solutionsSalts and salt solutions, PP: 99 % (198)99 %Salts and salt solutions, Aluminium: 52 % (194)52 %Oxidising agents and halogensOxidising agents and halogens, PP: 72 % (61)72 %Oxidising agents and halogens, Aluminium: 45 % (62)45 %Alcohols and glycolsAlcohols and glycols, PP: 93 % (59)93 %Alcohols and glycols, Aluminium: 98 % (59)98 %PhenolsPhenols, PP: 79 % (14)79 %Phenols, Aluminium: 86 % (14)86 %Ketones and aldehydesKetones and aldehydes, PP: 69 % (35)69 %Ketones and aldehydes, Aluminium: 97 % (35)97 %Esters and ethersEsters and ethers, PP: 63 % (71)63 %Esters and ethers, Aluminium: 94 % (71)94 %Amines and nitrogen compoundsAmines and nitrogen compounds, PP: 79 % (39)79 %Amines and nitrogen compounds, Aluminium: 95 % (39)95 %Aromatic hydrocarbonsAromatic hydrocarbons, PP: 14 % (14)14 %Aromatic hydrocarbons, Aluminium: 100 % (14)100 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, PP: 63 % (78)63 %Fuels, mineral oils and aliphatic hydrocarbons, Aluminium: 100 % (78)100 %Vegetable and animal oils, fats, essential oilsVegetable and animal oils, fats, essential oils, PP: 75 % (48)75 %Vegetable and animal oils, fats, essential oils, Aluminium: 100 % (48)100 %Halogenated hydrocarbonsHalogenated hydrocarbons, PP: 4 % (70)4 %Halogenated hydrocarbons, Aluminium: 27 % (71)27 %Foods and beveragesFoods and beverages, PP: 100 % (46)100 %Foods and beverages, Aluminium: 96 % (46)96 %
PPAluminium
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

PP, Aluminium: How often the two ratings agreePP A, Aluminium A: 370; PP A, Aluminium B: 63; PP A, Aluminium C: 86; PP A, Aluminium D: 116; PP B, Aluminium A: 85; PP B, Aluminium B: 9; PP B, Aluminium C: 2; PP B, Aluminium D: 13; PP C, Aluminium A: 93; PP C, Aluminium B: 9; PP C, Aluminium C: 39; PP C, Aluminium D: 7; PP D, Aluminium A: 30; PP D, Aluminium B: 2; PP D, Aluminium C: 26; PP D, Aluminium D: 16.AluminiumABCDPPAPP A, Aluminium A: 370370PP A, Aluminium B: 6363PP A, Aluminium C: 8686PP A, Aluminium D: 116116BPP B, Aluminium A: 8585PP B, Aluminium B: 99PP B, Aluminium C: 22PP B, Aluminium D: 1313CPP C, Aluminium A: 9393PP C, Aluminium B: 99PP C, Aluminium C: 3939PP C, Aluminium D: 77DPP D, Aluminium A: 3030PP D, Aluminium B: 22PP D, Aluminium C: 2626PP D, Aluminium D: 1616
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPP: rated A or BAluminium: rated A or B
Mineral acids70 % (63 rows)16 % (63 rows)
Organic acids97 % (64 rows)67 % (64 rows)
Alkalis100 % (22 rows)24 % (21 rows)
Salts and salt solutions99 % (198 rows)52 % (194 rows)
Oxidising agents and halogens72 % (61 rows)45 % (62 rows)
Alcohols and glycols93 % (59 rows)98 % (59 rows)
Phenols79 % (14 rows)86 % (14 rows)
Ketones and aldehydes69 % (35 rows)97 % (35 rows)
Esters and ethers63 % (71 rows)94 % (71 rows)
Amines and nitrogen compounds79 % (39 rows)95 % (39 rows)
Aromatic hydrocarbons14 % (14 rows)100 % (14 rows)
Fuels, mineral oils and aliphatic hydrocarbons63 % (78 rows)100 % (78 rows)
Vegetable and animal oils, fats, essential oils75 % (48 rows)100 % (48 rows)
Halogenated hydrocarbons4 % (70 rows)27 % (71 rows)
Foods and beverages100 % (46 rows)96 % (46 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 340 in total, the first 40 shown.

ChemicalConcentrationPPAluminium
1,3-ButadieneDA
Allyl Chloride100 %DA
Aluminum Chloride10 %AD
Aluminum ChloridesolidAD
Aluminum ChloridesaturatedAD
Aluminum NitrateaqueousAD
Ammonium Dihydrogen Phosphateany concentrationAD
Ammonium FluoridesaturatedAD
Ammonium FluorideaqueousAD
Ammonium Iron(II) SulfateAD
Ammonium Iron(III) SulfatesaturatedAD
Ammonium PersulfatesaturatedAD
Ammonium PersulfateaqueousAD
Aniline HydrochloridesaturatedAD
Antimony Trichloride90 %AD
Antimony TrichlorideaqueousAD
Arsenic AcidAD
Arsenic AcidaqueousAD
Benzyl AlcoholDA
Bismuth ChlorideAD
BromobenzeneDA
Butenetechnical gradeDA
Butyric AcidDA
Cadmium BromideAD
Calcium HypochloriteAD
Calcium HypochloritesaturatedAD
Calcium HypochloriteaqueousAD
Camphor OilDA
Carbon DisulfideDA
Carbon TetrachlorideDA
Cedar OilDA
Chloric Acid20 %AD
Chloroacetic AcidAD
Chloroacetic Acid50 %AD
Cinnamon OilDA
Clophen A60 (PCB)DA
Copper AcetateaqueousAD
Copper Sulfate (Copper Vitriol)aqueousAD
Copper(I) ChlorideaqueousAD
Copper(II) ChloridesaturatedAD

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is PP or Aluminium more chemical-resistant?

Of 966 chemicals rated for both materials at 20 °C, PP and Aluminium share the same rating in 434 rows (45 %). PP is rated better in 287 rows and Aluminium in 245 rows.

How do PP and Aluminium compare for chemical resistance?

Based on 966 chemicals tested for both: PP is rated better with Alkalis, Mineral acids, Salts and salt solutions, Organic acids. Aluminium is rated better with Aromatic hydrocarbons, Fuels, mineral oils and aliphatic hydrocarbons, Esters and ethers, Ketones and aldehydes. They perform similarly with Alcohols and glycols, Phenols, Foods and beverages.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.