ChemicalResistance
ChemicalResistance.org

Polystyrene vs Aluminium: Chemical Resistance Compared

Of 502 source rows rated for both materials at 20 °C, 177 (35 %) have the same rating. Polystyrene is rated better in 104 rows and Aluminium in 221. A row is one chemical at one concentration.

Summary

Polystyrene is rated better with
Alkalis (+76 points); Salts and salt solutions (+48 points); Mineral acids (+35 points); Oxidising agents and halogens (+26 points)
Aluminium is rated better with
Aromatic hydrocarbons (+100 points); Ketones and aldehydes (+92 points); Esters and ethers (+91 points); Fuels, mineral oils and aliphatic hydrocarbons (+76 points); Phenols (+64 points); Vegetable and animal oils, fats, essential oils (+52 points); Amines and nitrogen compounds (+48 points); Alcohols and glycols (+34 points); Halogenated hydrocarbons (+27 points); Foods and beverages (+27 points)
Within 10 points of each other
Organic acids

Points are the difference in the share of rows rated A or B.

The two materials

Polystyrene

Polystyrene

Polystyrene is attacked by most organic solvents, including ketones, esters, aromatic and chlorinated hydrocarbons. It is used for dilute aqueous solutions.

Rated rows: 504. A 45 %, B 8 %, C 8 %, D 39 %

All chemicals for Polystyrene

Aluminium

Aluminium

Aluminium relies on a thin oxide layer. Strong acids, strong alkalis and mercury compounds destroy that layer.

Rated rows: 968. A 60 %, B 9 %, C 16 %, D 16 %

All chemicals for Aluminium

Share of rows rated A or B, by chemical class

Polystyrene, Aluminium: Share of rows rated A or B, by chemical classMineral acids: Polystyrene 51 %, Aluminium 16 %. Organic acids: Polystyrene 74 %, Aluminium 67 %. Alkalis: Polystyrene 100 %, Aluminium 24 %. Salts and salt solutions: Polystyrene 100 %, Aluminium 52 %. Oxidising agents and halogens: Polystyrene 71 %, Aluminium 45 %. Alcohols and glycols: Polystyrene 64 %, Aluminium 98 %. Phenols: Polystyrene 22 %, Aluminium 86 %. Ketones and aldehydes: Polystyrene 5 %, Aluminium 97 %. Esters and ethers: Polystyrene 3 %, Aluminium 94 %. Amines and nitrogen compounds: Polystyrene 47 %, Aluminium 95 %. Aromatic hydrocarbons: Polystyrene 0 %, Aluminium 100 %. Fuels, mineral oils and aliphatic hydrocarbons: Polystyrene 24 %, Aluminium 100 %. Vegetable and animal oils, fats, essential oils: Polystyrene 48 %, Aluminium 100 %. Halogenated hydrocarbons: Polystyrene 0 %, Aluminium 27 %. Foods and beverages: Polystyrene 69 %, Aluminium 96 %.Mineral acidsMineral acids, Polystyrene: 51 % (41)51 %Mineral acids, Aluminium: 16 % (63)16 %Organic acidsOrganic acids, Polystyrene: 74 % (34)74 %Organic acids, Aluminium: 67 % (64)67 %AlkalisAlkalis, Polystyrene: 100 % (17)100 %Alkalis, Aluminium: 24 % (21)24 %Salts and salt solutionsSalts and salt solutions, Polystyrene: 100 % (88)100 %Salts and salt solutions, Aluminium: 52 % (194)52 %Oxidising agents and halogensOxidising agents and halogens, Polystyrene: 71 % (34)71 %Oxidising agents and halogens, Aluminium: 45 % (62)45 %Alcohols and glycolsAlcohols and glycols, Polystyrene: 64 % (36)64 %Alcohols and glycols, Aluminium: 98 % (59)98 %PhenolsPhenols, Polystyrene: 22 % (9)22 %Phenols, Aluminium: 86 % (14)86 %Ketones and aldehydesKetones and aldehydes, Polystyrene: 5 % (21)5 %Ketones and aldehydes, Aluminium: 97 % (35)97 %Esters and ethersEsters and ethers, Polystyrene: 3 % (38)3 %Esters and ethers, Aluminium: 94 % (71)94 %Amines and nitrogen compoundsAmines and nitrogen compounds, Polystyrene: 47 % (15)47 %Amines and nitrogen compounds, Aluminium: 95 % (39)95 %Aromatic hydrocarbonsAromatic hydrocarbons, Polystyrene: 0 % (13)0 %Aromatic hydrocarbons, Aluminium: 100 % (14)100 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, Polystyrene: 24 % (38)24 %Fuels, mineral oils and aliphatic hydrocarbons, Aluminium: 100 % (78)100 %Vegetable and animal oils, fats, essential oilsVegetable and animal oils, fats, essential oils, Polystyrene: 48 % (27)48 %Vegetable and animal oils, fats, essential oils, Aluminium: 100 % (48)100 %Halogenated hydrocarbonsHalogenated hydrocarbons, Polystyrene: 0 % (36)0 %Halogenated hydrocarbons, Aluminium: 27 % (71)27 %Foods and beveragesFoods and beverages, Polystyrene: 69 % (32)69 %Foods and beverages, Aluminium: 96 % (46)96 %
PolystyreneAluminium
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

Polystyrene, Aluminium: How often the two ratings agreePolystyrene A, Aluminium A: 146; Polystyrene A, Aluminium B: 20; Polystyrene A, Aluminium C: 24; Polystyrene A, Aluminium D: 38; Polystyrene B, Aluminium A: 14; Polystyrene B, Aluminium B: 5; Polystyrene B, Aluminium C: 4; Polystyrene B, Aluminium D: 14; Polystyrene C, Aluminium A: 30; Polystyrene C, Aluminium B: 3; Polystyrene C, Aluminium C: 4; Polystyrene C, Aluminium D: 4; Polystyrene D, Aluminium A: 138; Polystyrene D, Aluminium B: 5; Polystyrene D, Aluminium C: 31; Polystyrene D, Aluminium D: 22.AluminiumABCDPolystyreneAPolystyrene A, Aluminium A: 146146Polystyrene A, Aluminium B: 2020Polystyrene A, Aluminium C: 2424Polystyrene A, Aluminium D: 3838BPolystyrene B, Aluminium A: 1414Polystyrene B, Aluminium B: 55Polystyrene B, Aluminium C: 44Polystyrene B, Aluminium D: 1414CPolystyrene C, Aluminium A: 3030Polystyrene C, Aluminium B: 33Polystyrene C, Aluminium C: 44Polystyrene C, Aluminium D: 44DPolystyrene D, Aluminium A: 138138Polystyrene D, Aluminium B: 55Polystyrene D, Aluminium C: 3131Polystyrene D, Aluminium D: 2222
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPolystyrene: rated A or BAluminium: rated A or B
Mineral acids51 % (41 rows)16 % (63 rows)
Organic acids74 % (34 rows)67 % (64 rows)
Alkalis100 % (17 rows)24 % (21 rows)
Salts and salt solutions100 % (88 rows)52 % (194 rows)
Oxidising agents and halogens71 % (34 rows)45 % (62 rows)
Alcohols and glycols64 % (36 rows)98 % (59 rows)
Phenols22 % (9 rows)86 % (14 rows)
Ketones and aldehydes5 % (21 rows)97 % (35 rows)
Esters and ethers3 % (38 rows)94 % (71 rows)
Amines and nitrogen compounds47 % (15 rows)95 % (39 rows)
Aromatic hydrocarbons0 % (13 rows)100 % (14 rows)
Fuels, mineral oils and aliphatic hydrocarbons24 % (38 rows)100 % (78 rows)
Vegetable and animal oils, fats, essential oils48 % (27 rows)100 % (48 rows)
Halogenated hydrocarbons0 % (36 rows)27 % (71 rows)
Foods and beverages69 % (32 rows)96 % (46 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 249 in total, the first 40 shown.

ChemicalConcentrationPolystyreneAluminium
1,2-DichlorobenzeneDA
1,3-ButadieneDA
1,4-DichlorobenzeneDA
Acetaldehyde40 %DA
Acetaldehydetechnical gradeDA
Acetic Acid90 %DA
AcetoneDA
AcetonitrileDA
AcrylonitrileDA
AllspicegroundDA
Allyl Acetate100 %DA
Aluminum Chloride10 %AD
Aluminum NitrateaqueousAD
Ammonium Dihydrogen Phosphateany concentrationAD
Ammonium Iron(II) SulfateAD
Amyl AcetateDA
Amyl Phthalate100 %DA
AnilineDA
Anisole100 %DA
Arsenic AcidAD
Arsenic AcidaqueousAD
BenzaldehydeDA
BenzeneDA
Benzyl AcetateDA
Benzyl AlcoholDA
Bitter Almond OilDA
Bitter Orange OilDA
BromobenzeneDA
Butanetechnical gradeDA
Butyl Acetate100 %DA
Butyl Acrylate100 %DA
Butyric AcidDA
Cadmium BromideAD
Calcium HypochloriteAD
Calcium HypochloriteaqueousAD
Carbon DisulfideDA
Carbon TetrachlorideDA
CardamomDA
Cedar OilDA
ChlorobenzeneDA

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is Polystyrene or Aluminium more chemical-resistant?

Of 502 chemicals rated for both materials at 20 °C, Polystyrene and Aluminium share the same rating in 177 rows (35 %). Polystyrene is rated better in 104 rows and Aluminium in 221 rows.

How do Polystyrene and Aluminium compare for chemical resistance?

Based on 502 chemicals tested for both: Polystyrene is rated better with Alkalis, Salts and salt solutions, Mineral acids, Oxidising agents and halogens. Aluminium is rated better with Aromatic hydrocarbons, Ketones and aldehydes, Esters and ethers, Fuels, mineral oils and aliphatic hydrocarbons. They perform similarly with Organic acids.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.