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PVC Flexible vs Polycarbonate: Chemical Resistance Compared

Of 344 source rows rated for both materials at 20 °C, 190 (55 %) have the same rating. PVC Flexible is rated better in 71 rows and Polycarbonate in 83. A row is one chemical at one concentration.

Summary

PVC Flexible is rated better with
Alkalis (+82 points)
Polycarbonate is rated better with
Alcohols and glycols (+64 points); Fuels, mineral oils and aliphatic hydrocarbons (+38 points); Oxidising agents and halogens (+19 points); Ketones and aldehydes (+14 points); Amines and nitrogen compounds (+13 points)
Within 10 points of each other
Mineral acids; Organic acids; Salts and salt solutions; Esters and ethers; Halogenated hydrocarbons; Foods and beverages

Points are the difference in the share of rows rated A or B.

The two materials

PVC Flexible

Flexible (plasticised) polyvinyl chloride

Flexible PVC shares the solvent weaknesses of rigid PVC, and any liquid that extracts the plasticiser also hardens it. It is generally less resistant than rigid PVC.

Rated rows: 344. A 45 %, B 1 %, C 17 %, D 37 %

All chemicals for PVC Flexible

Polycarbonate

Polycarbonate

Polycarbonate is attacked by alkalis, amines, ketones, esters and many organic solvents, and it stress-cracks under load in contact with them.

Rated rows: 953. A 28 %, B 25 %, C 24 %, D 23 %

All chemicals for Polycarbonate

Share of rows rated A or B, by chemical class

PVC Flexible, Polycarbonate: Share of rows rated A or B, by chemical classMineral acids: PVC Flexible 41 %, Polycarbonate 32 %. Organic acids: PVC Flexible 60 %, Polycarbonate 54 %. Alkalis: PVC Flexible 100 %, Polycarbonate 18 %. Salts and salt solutions: PVC Flexible 96 %, Polycarbonate 91 %. Oxidising agents and halogens: PVC Flexible 47 %, Polycarbonate 66 %. Alcohols and glycols: PVC Flexible 8 %, Polycarbonate 72 %. Ketones and aldehydes: PVC Flexible 0 %, Polycarbonate 14 %. Esters and ethers: PVC Flexible 4 %, Polycarbonate 1 %. Amines and nitrogen compounds: PVC Flexible 0 %, Polycarbonate 13 %. Fuels, mineral oils and aliphatic hydrocarbons: PVC Flexible 17 %, Polycarbonate 55 %. Halogenated hydrocarbons: PVC Flexible 0 %, Polycarbonate 0 %. Foods and beverages: PVC Flexible 93 %, Polycarbonate 91 %.Mineral acidsMineral acids, PVC Flexible: 41 % (27)41 %Mineral acids, Polycarbonate: 32 % (59)32 %Organic acidsOrganic acids, PVC Flexible: 60 % (25)60 %Organic acids, Polycarbonate: 54 % (63)54 %AlkalisAlkalis, PVC Flexible: 100 % (11)100 %Alkalis, Polycarbonate: 18 % (22)18 %Salts and salt solutionsSalts and salt solutions, PVC Flexible: 96 % (81)96 %Salts and salt solutions, Polycarbonate: 91 % (197)91 %Oxidising agents and halogensOxidising agents and halogens, PVC Flexible: 47 % (17)47 %Oxidising agents and halogens, Polycarbonate: 66 % (61)66 %Alcohols and glycolsAlcohols and glycols, PVC Flexible: 8 % (26)8 %Alcohols and glycols, Polycarbonate: 72 % (57)72 %Ketones and aldehydesKetones and aldehydes, PVC Flexible: 0 % (9)0 %Ketones and aldehydes, Polycarbonate: 14 % (35)14 %Esters and ethersEsters and ethers, PVC Flexible: 4 % (25)4 %Esters and ethers, Polycarbonate: 1 % (69)1 %Amines and nitrogen compoundsAmines and nitrogen compounds, PVC Flexible: 0 % (12)0 %Amines and nitrogen compounds, Polycarbonate: 13 % (38)13 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, PVC Flexible: 17 % (23)17 %Fuels, mineral oils and aliphatic hydrocarbons, Polycarbonate: 55 % (75)55 %Halogenated hydrocarbonsHalogenated hydrocarbons, PVC Flexible: 0 % (31)0 %Halogenated hydrocarbons, Polycarbonate: 0 % (70)0 %Foods and beveragesFoods and beverages, PVC Flexible: 93 % (14)93 %Foods and beverages, Polycarbonate: 91 % (46)91 %
PVC FlexiblePolycarbonate
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

PVC Flexible, Polycarbonate: How often the two ratings agreePVC Flexible A, Polycarbonate A: 99; PVC Flexible A, Polycarbonate B: 27; PVC Flexible A, Polycarbonate C: 16; PVC Flexible A, Polycarbonate D: 12; PVC Flexible B, Polycarbonate A: 2; PVC Flexible B, Polycarbonate C: 1; PVC Flexible B, Polycarbonate D: 1; PVC Flexible C, Polycarbonate A: 25; PVC Flexible C, Polycarbonate B: 10; PVC Flexible C, Polycarbonate C: 9; PVC Flexible C, Polycarbonate D: 14; PVC Flexible D, Polycarbonate A: 4; PVC Flexible D, Polycarbonate B: 11; PVC Flexible D, Polycarbonate C: 31; PVC Flexible D, Polycarbonate D: 82.PolycarbonateABCDPVC FlexibleAPVC Flexible A, Polycarbonate A: 9999PVC Flexible A, Polycarbonate B: 2727PVC Flexible A, Polycarbonate C: 1616PVC Flexible A, Polycarbonate D: 1212BPVC Flexible B, Polycarbonate A: 22PVC Flexible B, Polycarbonate B: 00PVC Flexible B, Polycarbonate C: 11PVC Flexible B, Polycarbonate D: 11CPVC Flexible C, Polycarbonate A: 2525PVC Flexible C, Polycarbonate B: 1010PVC Flexible C, Polycarbonate C: 99PVC Flexible C, Polycarbonate D: 1414DPVC Flexible D, Polycarbonate A: 44PVC Flexible D, Polycarbonate B: 1111PVC Flexible D, Polycarbonate C: 3131PVC Flexible D, Polycarbonate D: 8282
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPVC Flexible: rated A or BPolycarbonate: rated A or B
Mineral acids41 % (27 rows)32 % (59 rows)
Organic acids60 % (25 rows)54 % (63 rows)
Alkalis100 % (11 rows)18 % (22 rows)
Salts and salt solutions96 % (81 rows)91 % (197 rows)
Oxidising agents and halogens47 % (17 rows)66 % (61 rows)
Alcohols and glycols8 % (26 rows)72 % (57 rows)
Phenols–14 % (14 rows)
Ketones and aldehydes0 % (9 rows)14 % (35 rows)
Esters and ethers4 % (25 rows)1 % (69 rows)
Amines and nitrogen compounds0 % (12 rows)13 % (38 rows)
Aromatic hydrocarbons–0 % (14 rows)
Fuels, mineral oils and aliphatic hydrocarbons17 % (23 rows)55 % (75 rows)
Vegetable and animal oils, fats, essential oils–73 % (48 rows)
Halogenated hydrocarbons0 % (31 rows)0 % (70 rows)
Foods and beverages93 % (14 rows)91 % (46 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 69 in total, the first 40 shown.

ChemicalConcentrationPVC FlexiblePolycarbonate
Acetylene100 %DA
Ammonium Hydroxide (Ammonia Solution)AD
Ammonium Sulfideany concentrationAD
Benzoic AcidsaturatedAD
Calcium HydroxideconcentratedAD
Hydrocyanic Acid (Hydrogen Cyanide)technical gradeAD
Hydrocyanic Acid (Hydrogen Cyanide)aqueousAD
Isopropanoltechnical gradeDA
n-HeptaneDA
Potassium CyanideaqueousAD
Potassium Hydroxide30 %AD
Potassium Hydroxide50 %AD
Potassium HydroxideconcentratedAD
Sodium Hydroxide (Caustic Soda)30 %AD
Sodium Hydroxide (Caustic Soda)45 %AD
Sulfuryl Chloridetechnical gradeDA
1-EthylhexanolDB
Acetic Acid5 %CA
Ammonium Carbonate50 %AC
Amyl Alcohol (1-Pentanol)CA
Arsenic AcidCA
Arsenic AcidaqueousCA
Barium HydroxidesaturatedAC
Battery Acid38 %CA
Butanetechnical gradeCA
Butanetriol100 %DB
Butanoltechnical gradeDB
Butyl Glycol100 %DB
Butyl Stearate100 %AC
Calcium Chloridealcoholic solutionDB
Castor Oil100 %CA
Chloric Acid1 %AC
Chromic Acid20 %AC
Chromic Acid50 %AC
CyclohexaneAC
Ethanol50 %CA
Ethanol96 %CA
Ethyl Alcohol50 %CA
Ethyl Alcohol96 %CA
Ethyl Glycol100 %DB

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is PVC Flexible or Polycarbonate more chemical-resistant?

Of 344 chemicals rated for both materials at 20 °C, PVC Flexible and Polycarbonate share the same rating in 190 rows (55 %). PVC Flexible is rated better in 71 rows and Polycarbonate in 83 rows.

How do PVC Flexible and Polycarbonate compare for chemical resistance?

Based on 344 chemicals tested for both: PVC Flexible is rated better with Alkalis. Polycarbonate is rated better with Alcohols and glycols, Fuels, mineral oils and aliphatic hydrocarbons, Oxidising agents and halogens, Ketones and aldehydes. They perform similarly with Mineral acids, Organic acids, Salts and salt solutions, Esters and ethers.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.