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PP vs Polycarbonate: Chemical Resistance Compared

Of 951 source rows rated for both materials at 20 °C, 374 (39 %) have the same rating. PP is rated better in 523 rows and Polycarbonate in 54. A row is one chemical at one concentration.

Summary

PP is rated better with
Alkalis (+82 points); Amines and nitrogen compounds (+66 points); Phenols (+65 points); Esters and ethers (+62 points); Ketones and aldehydes (+55 points); Organic acids (+43 points); Mineral acids (+38 points); Alcohols and glycols (+21 points); Aromatic hydrocarbons (+14 points)
Within 10 points of each other
Salts and salt solutions; Oxidising agents and halogens; Fuels, mineral oils and aliphatic hydrocarbons; Vegetable and animal oils, fats, essential oils; Halogenated hydrocarbons; Foods and beverages

Points are the difference in the share of rows rated A or B.

The two materials

PP

Polypropylene

Polypropylene resists most acids, alkalis and salt solutions. Concentrated oxidising acids, chlorinated solvents and aromatic hydrocarbons attack it, and it turns brittle below about 0 °C.

Rated rows: 978. A 66 %, B 11 %, C 15 %, D 8 %

All chemicals for PP

Polycarbonate

Polycarbonate

Polycarbonate is attacked by alkalis, amines, ketones, esters and many organic solvents, and it stress-cracks under load in contact with them.

Rated rows: 953. A 28 %, B 25 %, C 24 %, D 23 %

All chemicals for Polycarbonate

Share of rows rated A or B, by chemical class

PP, Polycarbonate: Share of rows rated A or B, by chemical classMineral acids: PP 70 %, Polycarbonate 32 %. Organic acids: PP 97 %, Polycarbonate 54 %. Alkalis: PP 100 %, Polycarbonate 18 %. Salts and salt solutions: PP 99 %, Polycarbonate 91 %. Oxidising agents and halogens: PP 72 %, Polycarbonate 66 %. Alcohols and glycols: PP 93 %, Polycarbonate 72 %. Phenols: PP 79 %, Polycarbonate 14 %. Ketones and aldehydes: PP 69 %, Polycarbonate 14 %. Esters and ethers: PP 63 %, Polycarbonate 1 %. Amines and nitrogen compounds: PP 79 %, Polycarbonate 13 %. Aromatic hydrocarbons: PP 14 %, Polycarbonate 0 %. Fuels, mineral oils and aliphatic hydrocarbons: PP 63 %, Polycarbonate 55 %. Vegetable and animal oils, fats, essential oils: PP 75 %, Polycarbonate 73 %. Halogenated hydrocarbons: PP 4 %, Polycarbonate 0 %. Foods and beverages: PP 100 %, Polycarbonate 91 %.Mineral acidsMineral acids, PP: 70 % (63)70 %Mineral acids, Polycarbonate: 32 % (59)32 %Organic acidsOrganic acids, PP: 97 % (64)97 %Organic acids, Polycarbonate: 54 % (63)54 %AlkalisAlkalis, PP: 100 % (22)100 %Alkalis, Polycarbonate: 18 % (22)18 %Salts and salt solutionsSalts and salt solutions, PP: 99 % (198)99 %Salts and salt solutions, Polycarbonate: 91 % (197)91 %Oxidising agents and halogensOxidising agents and halogens, PP: 72 % (61)72 %Oxidising agents and halogens, Polycarbonate: 66 % (61)66 %Alcohols and glycolsAlcohols and glycols, PP: 93 % (59)93 %Alcohols and glycols, Polycarbonate: 72 % (57)72 %PhenolsPhenols, PP: 79 % (14)79 %Phenols, Polycarbonate: 14 % (14)14 %Ketones and aldehydesKetones and aldehydes, PP: 69 % (35)69 %Ketones and aldehydes, Polycarbonate: 14 % (35)14 %Esters and ethersEsters and ethers, PP: 63 % (71)63 %Esters and ethers, Polycarbonate: 1 % (69)1 %Amines and nitrogen compoundsAmines and nitrogen compounds, PP: 79 % (39)79 %Amines and nitrogen compounds, Polycarbonate: 13 % (38)13 %Aromatic hydrocarbonsAromatic hydrocarbons, PP: 14 % (14)14 %Aromatic hydrocarbons, Polycarbonate: 0 % (14)0 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, PP: 63 % (78)63 %Fuels, mineral oils and aliphatic hydrocarbons, Polycarbonate: 55 % (75)55 %Vegetable and animal oils, fats, essential oilsVegetable and animal oils, fats, essential oils, PP: 75 % (48)75 %Vegetable and animal oils, fats, essential oils, Polycarbonate: 73 % (48)73 %Halogenated hydrocarbonsHalogenated hydrocarbons, PP: 4 % (70)4 %Halogenated hydrocarbons, Polycarbonate: 0 % (70)0 %Foods and beveragesFoods and beverages, PP: 100 % (46)100 %Foods and beverages, Polycarbonate: 91 % (46)91 %
PPPolycarbonate
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

PP, Polycarbonate: How often the two ratings agreePP A, Polycarbonate A: 244; PP A, Polycarbonate B: 200; PP A, Polycarbonate C: 108; PP A, Polycarbonate D: 77; PP B, Polycarbonate A: 10; PP B, Polycarbonate B: 28; PP B, Polycarbonate C: 37; PP B, Polycarbonate D: 34; PP C, Polycarbonate A: 8; PP C, Polycarbonate B: 8; PP C, Polycarbonate C: 59; PP C, Polycarbonate D: 67; PP D, Polycarbonate A: 2; PP D, Polycarbonate B: 3; PP D, Polycarbonate C: 23; PP D, Polycarbonate D: 43.PolycarbonateABCDPPAPP A, Polycarbonate A: 244244PP A, Polycarbonate B: 200200PP A, Polycarbonate C: 108108PP A, Polycarbonate D: 7777BPP B, Polycarbonate A: 1010PP B, Polycarbonate B: 2828PP B, Polycarbonate C: 3737PP B, Polycarbonate D: 3434CPP C, Polycarbonate A: 88PP C, Polycarbonate B: 88PP C, Polycarbonate C: 5959PP C, Polycarbonate D: 6767DPP D, Polycarbonate A: 22PP D, Polycarbonate B: 33PP D, Polycarbonate C: 2323PP D, Polycarbonate D: 4343
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPP: rated A or BPolycarbonate: rated A or B
Mineral acids70 % (63 rows)32 % (59 rows)
Organic acids97 % (64 rows)54 % (63 rows)
Alkalis100 % (22 rows)18 % (22 rows)
Salts and salt solutions99 % (198 rows)91 % (197 rows)
Oxidising agents and halogens72 % (61 rows)66 % (61 rows)
Alcohols and glycols93 % (59 rows)72 % (57 rows)
Phenols79 % (14 rows)14 % (14 rows)
Ketones and aldehydes69 % (35 rows)14 % (35 rows)
Esters and ethers63 % (71 rows)1 % (69 rows)
Amines and nitrogen compounds79 % (39 rows)13 % (38 rows)
Aromatic hydrocarbons14 % (14 rows)0 % (14 rows)
Fuels, mineral oils and aliphatic hydrocarbons63 % (78 rows)55 % (75 rows)
Vegetable and animal oils, fats, essential oils75 % (48 rows)73 % (48 rows)
Halogenated hydrocarbons4 % (70 rows)0 % (70 rows)
Foods and beverages100 % (46 rows)91 % (46 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 232 in total, the first 40 shown.

ChemicalConcentrationPPPolycarbonate
AcetamidesaturatedAD
Acetic Acid100 %AD
Acetic Acid90 %AD
Acetic Anhydridetechnical gradeAD
AcetoneAD
AcetophenoneAD
AlanineAD
Allyl Acetate100 %AD
Ammonium Bifluoride50 %AD
Ammonium FluoridesaturatedAD
Ammonium Hydroxide (Ammonia Solution)AD
Ammonium Hydroxide (Ammonia Solution)30 %AD
Ammonium Sulfideany concentrationAD
BenzaldehydeAD
Benzoic AcidsaturatedAD
Benzoic AcidaqueousAD
Bitter Almond OilAD
Brake FluidAD
Butenetechnical gradeDA
Calcium HydroxideconcentratedAD
Calcium HydroxideaqueousAD
CarbazoleAD
Chloroacetic Acid50 %AD
Crotonaldehydetechnical gradeAD
Dichloroacetic Acid50 %AD
Dichloroacetic Acidtechnical gradeAD
Dimethyl Sulfoxide (DMSO)AD
Dimethylaminetechnical gradeAD
Dimethylformamide (DMF)AD
Ethyl Acetate100 %AD
Ethyl Chloroacetatetechnical gradeAD
Hydrazine10 %AD
Hydrazine HydrateaqueousAD
Hydrobromic Acid40 %AD
Hydrobromic Acid50 %AD
Hydrobromic AciddiluteAD
Hydrochloric Acid35 %AD
Hydrochloric AcidconcentratedAD
Hydrocyanic Acid (Hydrogen Cyanide)technical gradeAD
Hydrocyanic Acid (Hydrogen Cyanide)aqueousAD

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is PP or Polycarbonate more chemical-resistant?

Of 951 chemicals rated for both materials at 20 °C, PP and Polycarbonate share the same rating in 374 rows (39 %). PP is rated better in 523 rows and Polycarbonate in 54 rows.

How do PP and Polycarbonate compare for chemical resistance?

Based on 951 chemicals tested for both: PP is rated better with Alkalis, Amines and nitrogen compounds, Phenols, Esters and ethers. Polycarbonate is rated better with –. They perform similarly with Salts and salt solutions, Oxidising agents and halogens, Fuels, mineral oils and aliphatic hydrocarbons, Vegetable and animal oils, fats, essential oils.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.