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HDPE vs Polycarbonate: Chemical Resistance Compared

Of 675 source rows rated for both materials at 20 °C, 284 (42 %) have the same rating. HDPE is rated better in 370 rows and Polycarbonate in 21. A row is one chemical at one concentration.

Summary

HDPE is rated better with
Alkalis (+82 points); Amines and nitrogen compounds (+77 points); Esters and ethers (+72 points); Ketones and aldehydes (+70 points); Phenols (+48 points); Mineral acids (+47 points); Organic acids (+41 points); Aromatic hydrocarbons (+33 points); Fuels, mineral oils and aliphatic hydrocarbons (+24 points); Alcohols and glycols (+21 points); Oxidising agents and halogens (+12 points)
Within 10 points of each other
Salts and salt solutions; Vegetable and animal oils, fats, essential oils; Halogenated hydrocarbons; Foods and beverages

Points are the difference in the share of rows rated A or B.

The two materials

HDPE

High-density polyethylene

High-density polyethylene resists most aqueous acids, alkalis and salt solutions. Strong oxidising acids, chlorinated solvents and aromatic hydrocarbons attack or swell it. Continuous service is usually limited to about 80 °C.

Rated rows: 686. A 82 %, B 3 %, C 9 %, D 6 %

All chemicals for HDPE

Polycarbonate

Polycarbonate

Polycarbonate is attacked by alkalis, amines, ketones, esters and many organic solvents, and it stress-cracks under load in contact with them.

Rated rows: 953. A 28 %, B 25 %, C 24 %, D 23 %

All chemicals for Polycarbonate

Share of rows rated A or B, by chemical class

HDPE, Polycarbonate: Share of rows rated A or B, by chemical classMineral acids: HDPE 79 %, Polycarbonate 32 %. Organic acids: HDPE 95 %, Polycarbonate 54 %. Alkalis: HDPE 100 %, Polycarbonate 18 %. Salts and salt solutions: HDPE 100 %, Polycarbonate 91 %. Oxidising agents and halogens: HDPE 78 %, Polycarbonate 66 %. Alcohols and glycols: HDPE 93 %, Polycarbonate 72 %. Phenols: HDPE 62 %, Polycarbonate 14 %. Ketones and aldehydes: HDPE 84 %, Polycarbonate 14 %. Esters and ethers: HDPE 73 %, Polycarbonate 1 %. Amines and nitrogen compounds: HDPE 90 %, Polycarbonate 13 %. Aromatic hydrocarbons: HDPE 33 %, Polycarbonate 0 %. Fuels, mineral oils and aliphatic hydrocarbons: HDPE 79 %, Polycarbonate 55 %. Vegetable and animal oils, fats, essential oils: HDPE 71 %, Polycarbonate 73 %. Halogenated hydrocarbons: HDPE 10 %, Polycarbonate 0 %. Foods and beverages: HDPE 100 %, Polycarbonate 91 %.Mineral acidsMineral acids, HDPE: 79 % (56)79 %Mineral acids, Polycarbonate: 32 % (59)32 %Organic acidsOrganic acids, HDPE: 95 % (58)95 %Organic acids, Polycarbonate: 54 % (63)54 %AlkalisAlkalis, HDPE: 100 % (22)100 %Alkalis, Polycarbonate: 18 % (22)18 %Salts and salt solutionsSalts and salt solutions, HDPE: 100 % (193)100 %Salts and salt solutions, Polycarbonate: 91 % (197)91 %Oxidising agents and halogensOxidising agents and halogens, HDPE: 78 % (40)78 %Oxidising agents and halogens, Polycarbonate: 66 % (61)66 %Alcohols and glycolsAlcohols and glycols, HDPE: 93 % (43)93 %Alcohols and glycols, Polycarbonate: 72 % (57)72 %PhenolsPhenols, HDPE: 62 % (8)62 %Phenols, Polycarbonate: 14 % (14)14 %Ketones and aldehydesKetones and aldehydes, HDPE: 84 % (19)84 %Ketones and aldehydes, Polycarbonate: 14 % (35)14 %Esters and ethersEsters and ethers, HDPE: 73 % (37)73 %Esters and ethers, Polycarbonate: 1 % (69)1 %Amines and nitrogen compoundsAmines and nitrogen compounds, HDPE: 90 % (21)90 %Amines and nitrogen compounds, Polycarbonate: 13 % (38)13 %Aromatic hydrocarbonsAromatic hydrocarbons, HDPE: 33 % (9)33 %Aromatic hydrocarbons, Polycarbonate: 0 % (14)0 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, HDPE: 79 % (38)79 %Fuels, mineral oils and aliphatic hydrocarbons, Polycarbonate: 55 % (75)55 %Vegetable and animal oils, fats, essential oilsVegetable and animal oils, fats, essential oils, HDPE: 71 % (21)71 %Vegetable and animal oils, fats, essential oils, Polycarbonate: 73 % (48)73 %Halogenated hydrocarbonsHalogenated hydrocarbons, HDPE: 10 % (31)10 %Halogenated hydrocarbons, Polycarbonate: 0 % (70)0 %Foods and beveragesFoods and beverages, HDPE: 100 % (32)100 %Foods and beverages, Polycarbonate: 91 % (46)91 %
HDPEPolycarbonate
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

HDPE, Polycarbonate: How often the two ratings agreeHDPE A, Polycarbonate A: 231; HDPE A, Polycarbonate B: 157; HDPE A, Polycarbonate C: 83; HDPE A, Polycarbonate D: 80; HDPE B, Polycarbonate A: 1; HDPE B, Polycarbonate B: 4; HDPE B, Polycarbonate C: 4; HDPE B, Polycarbonate D: 15; HDPE C, Polycarbonate A: 3; HDPE C, Polycarbonate B: 7; HDPE C, Polycarbonate C: 19; HDPE C, Polycarbonate D: 31; HDPE D, Polycarbonate A: 2; HDPE D, Polycarbonate B: 1; HDPE D, Polycarbonate C: 7; HDPE D, Polycarbonate D: 30.PolycarbonateABCDHDPEAHDPE A, Polycarbonate A: 231231HDPE A, Polycarbonate B: 157157HDPE A, Polycarbonate C: 8383HDPE A, Polycarbonate D: 8080BHDPE B, Polycarbonate A: 11HDPE B, Polycarbonate B: 44HDPE B, Polycarbonate C: 44HDPE B, Polycarbonate D: 1515CHDPE C, Polycarbonate A: 33HDPE C, Polycarbonate B: 77HDPE C, Polycarbonate C: 1919HDPE C, Polycarbonate D: 3131DHDPE D, Polycarbonate A: 22HDPE D, Polycarbonate B: 11HDPE D, Polycarbonate C: 77HDPE D, Polycarbonate D: 3030
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classHDPE: rated A or BPolycarbonate: rated A or B
Mineral acids79 % (56 rows)32 % (59 rows)
Organic acids95 % (58 rows)54 % (63 rows)
Alkalis100 % (22 rows)18 % (22 rows)
Salts and salt solutions100 % (193 rows)91 % (197 rows)
Oxidising agents and halogens78 % (40 rows)66 % (61 rows)
Alcohols and glycols93 % (43 rows)72 % (57 rows)
Phenols62 % (8 rows)14 % (14 rows)
Ketones and aldehydes84 % (19 rows)14 % (35 rows)
Esters and ethers73 % (37 rows)1 % (69 rows)
Amines and nitrogen compounds90 % (21 rows)13 % (38 rows)
Aromatic hydrocarbons33 % (9 rows)0 % (14 rows)
Fuels, mineral oils and aliphatic hydrocarbons79 % (38 rows)55 % (75 rows)
Vegetable and animal oils, fats, essential oils71 % (21 rows)73 % (48 rows)
Halogenated hydrocarbons10 % (31 rows)0 % (70 rows)
Foods and beverages100 % (32 rows)91 % (46 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 184 in total, the first 40 shown.

ChemicalConcentrationHDPEPolycarbonate
AcetamidesaturatedAD
Acetic Acid90 %AD
AcetoneAD
AcetonitrileAD
AcrylonitrileAD
AlanineAD
Ammonium Bifluoride50 %AD
Ammonium FluoridesaturatedAD
Ammonium Hydroxide (Ammonia Solution)AD
Ammonium Hydroxide (Ammonia Solution)30 %AD
Ammonium Sulfideany concentrationAD
Amyl AcetateAD
AnilineAD
Anisole100 %AD
BenzaldehydeAD
Benzoic AcidsaturatedAD
Benzoic AcidaqueousAD
Bitter Almond OilAD
Brake FluidAD
Butenetechnical gradeDA
Butyl Acrylate100 %AD
Calcium HydroxideconcentratedAD
Calcium HydroxideaqueousAD
CarbazoleAD
Chloroacetic Acid50 %AD
Chloroethanoltechnical gradeAD
Crotonaldehydetechnical gradeAD
Cyclohexanonetechnical gradeAD
DecahydronaphthaleneAD
Dibutyl Phthalate (DBP)AD
Dichloroacetic Acid50 %AD
Dichloroacetic Acidtechnical gradeAD
Dimethyl Sulfoxide (DMSO)AD
Dimethylaminetechnical gradeAD
Dimethylformamide (DMF)AD
Epichlorohydrin100 %AD
Ethyl Acetate100 %AD
Ethyl Chloroacetatetechnical gradeAD
Hydrazine10 %AD
Hydrazine HydrateaqueousAD

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is HDPE or Polycarbonate more chemical-resistant?

Of 675 chemicals rated for both materials at 20 °C, HDPE and Polycarbonate share the same rating in 284 rows (42 %). HDPE is rated better in 370 rows and Polycarbonate in 21 rows.

How do HDPE and Polycarbonate compare for chemical resistance?

Based on 675 chemicals tested for both: HDPE is rated better with Alkalis, Amines and nitrogen compounds, Esters and ethers, Ketones and aldehydes. Polycarbonate is rated better with –. They perform similarly with Salts and salt solutions, Vegetable and animal oils, fats, essential oils, Halogenated hydrocarbons, Foods and beverages.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.