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PVC Flexible vs Polystyrene: Chemical Resistance Compared

Of 274 source rows rated for both materials at 20 °C, 204 (74 %) have the same rating. PVC Flexible is rated better in 32 rows and Polystyrene in 38. A row is one chemical at one concentration.

Summary

PVC Flexible is rated better with
Foods and beverages (+24 points)
Polystyrene is rated better with
Alcohols and glycols (+56 points); Amines and nitrogen compounds (+47 points); Oxidising agents and halogens (+24 points); Organic acids (+14 points)
Within 10 points of each other
Mineral acids; Alkalis; Salts and salt solutions; Ketones and aldehydes; Esters and ethers; Fuels, mineral oils and aliphatic hydrocarbons; Halogenated hydrocarbons

Points are the difference in the share of rows rated A or B.

The two materials

PVC Flexible

Flexible (plasticised) polyvinyl chloride

Flexible PVC shares the solvent weaknesses of rigid PVC, and any liquid that extracts the plasticiser also hardens it. It is generally less resistant than rigid PVC.

Rated rows: 344. A 45 %, B 1 %, C 17 %, D 37 %

All chemicals for PVC Flexible

Polystyrene

Polystyrene

Polystyrene is attacked by most organic solvents, including ketones, esters, aromatic and chlorinated hydrocarbons. It is used for dilute aqueous solutions.

Rated rows: 504. A 45 %, B 8 %, C 8 %, D 39 %

All chemicals for Polystyrene

Share of rows rated A or B, by chemical class

PVC Flexible, Polystyrene: Share of rows rated A or B, by chemical classMineral acids: PVC Flexible 41 %, Polystyrene 51 %. Organic acids: PVC Flexible 60 %, Polystyrene 74 %. Alkalis: PVC Flexible 100 %, Polystyrene 100 %. Salts and salt solutions: PVC Flexible 96 %, Polystyrene 100 %. Oxidising agents and halogens: PVC Flexible 47 %, Polystyrene 71 %. Alcohols and glycols: PVC Flexible 8 %, Polystyrene 64 %. Ketones and aldehydes: PVC Flexible 0 %, Polystyrene 5 %. Esters and ethers: PVC Flexible 4 %, Polystyrene 3 %. Amines and nitrogen compounds: PVC Flexible 0 %, Polystyrene 47 %. Fuels, mineral oils and aliphatic hydrocarbons: PVC Flexible 17 %, Polystyrene 24 %. Halogenated hydrocarbons: PVC Flexible 0 %, Polystyrene 0 %. Foods and beverages: PVC Flexible 93 %, Polystyrene 69 %.Mineral acidsMineral acids, PVC Flexible: 41 % (27)41 %Mineral acids, Polystyrene: 51 % (41)51 %Organic acidsOrganic acids, PVC Flexible: 60 % (25)60 %Organic acids, Polystyrene: 74 % (34)74 %AlkalisAlkalis, PVC Flexible: 100 % (11)100 %Alkalis, Polystyrene: 100 % (17)100 %Salts and salt solutionsSalts and salt solutions, PVC Flexible: 96 % (81)96 %Salts and salt solutions, Polystyrene: 100 % (88)100 %Oxidising agents and halogensOxidising agents and halogens, PVC Flexible: 47 % (17)47 %Oxidising agents and halogens, Polystyrene: 71 % (34)71 %Alcohols and glycolsAlcohols and glycols, PVC Flexible: 8 % (26)8 %Alcohols and glycols, Polystyrene: 64 % (36)64 %Ketones and aldehydesKetones and aldehydes, PVC Flexible: 0 % (9)0 %Ketones and aldehydes, Polystyrene: 5 % (21)5 %Esters and ethersEsters and ethers, PVC Flexible: 4 % (25)4 %Esters and ethers, Polystyrene: 3 % (38)3 %Amines and nitrogen compoundsAmines and nitrogen compounds, PVC Flexible: 0 % (12)0 %Amines and nitrogen compounds, Polystyrene: 47 % (15)47 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, PVC Flexible: 17 % (23)17 %Fuels, mineral oils and aliphatic hydrocarbons, Polystyrene: 24 % (38)24 %Halogenated hydrocarbonsHalogenated hydrocarbons, PVC Flexible: 0 % (31)0 %Halogenated hydrocarbons, Polystyrene: 0 % (36)0 %Foods and beveragesFoods and beverages, PVC Flexible: 93 % (14)93 %Foods and beverages, Polystyrene: 69 % (32)69 %
PVC FlexiblePolystyrene
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

PVC Flexible, Polystyrene: How often the two ratings agreePVC Flexible A, Polystyrene A: 108; PVC Flexible A, Polystyrene B: 9; PVC Flexible A, Polystyrene C: 5; PVC Flexible A, Polystyrene D: 1; PVC Flexible B, Polystyrene A: 2; PVC Flexible B, Polystyrene B: 1; PVC Flexible B, Polystyrene D: 1; PVC Flexible C, Polystyrene A: 19; PVC Flexible C, Polystyrene B: 2; PVC Flexible C, Polystyrene C: 14; PVC Flexible C, Polystyrene D: 16; PVC Flexible D, Polystyrene A: 4; PVC Flexible D, Polystyrene B: 4; PVC Flexible D, Polystyrene C: 7; PVC Flexible D, Polystyrene D: 81.PolystyreneABCDPVC FlexibleAPVC Flexible A, Polystyrene A: 108108PVC Flexible A, Polystyrene B: 99PVC Flexible A, Polystyrene C: 55PVC Flexible A, Polystyrene D: 11BPVC Flexible B, Polystyrene A: 22PVC Flexible B, Polystyrene B: 11PVC Flexible B, Polystyrene C: 00PVC Flexible B, Polystyrene D: 11CPVC Flexible C, Polystyrene A: 1919PVC Flexible C, Polystyrene B: 22PVC Flexible C, Polystyrene C: 1414PVC Flexible C, Polystyrene D: 1616DPVC Flexible D, Polystyrene A: 44PVC Flexible D, Polystyrene B: 44PVC Flexible D, Polystyrene C: 77PVC Flexible D, Polystyrene D: 8181
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPVC Flexible: rated A or BPolystyrene: rated A or B
Mineral acids41 % (27 rows)51 % (41 rows)
Organic acids60 % (25 rows)74 % (34 rows)
Alkalis100 % (11 rows)100 % (17 rows)
Salts and salt solutions96 % (81 rows)100 % (88 rows)
Oxidising agents and halogens47 % (17 rows)71 % (34 rows)
Alcohols and glycols8 % (26 rows)64 % (36 rows)
Phenols–22 % (9 rows)
Ketones and aldehydes0 % (9 rows)5 % (21 rows)
Esters and ethers4 % (25 rows)3 % (38 rows)
Amines and nitrogen compounds0 % (12 rows)47 % (15 rows)
Aromatic hydrocarbons–0 % (13 rows)
Fuels, mineral oils and aliphatic hydrocarbons17 % (23 rows)24 % (38 rows)
Vegetable and animal oils, fats, essential oils–48 % (27 rows)
Halogenated hydrocarbons0 % (31 rows)0 % (36 rows)
Foods and beverages93 % (14 rows)69 % (32 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 34 in total.

ChemicalConcentrationPVC FlexiblePolystyrene
Butanoltechnical gradeDA
CamphorDA
CyclohexaneAD
Formamidetechnical gradeDA
Triethanolamine (TEA)technical gradeDA
Acetic Acid5 %CA
Allyl Alcohol96 %DB
Amyl Alcohol (1-Pentanol)CA
Arsenic AcidCA
Arsenic AcidaqueousCA
Battery Acid38 %CA
Castor Oil100 %CA
Chloroacetic AcidDB
Chromic Acid50 %AC
Ethanol50 %CA
Ethyl Alcohol50 %CA
Ethylene GlycolCA
Formic Acid98-100 %AC
Hexanetriol100 %CA
Hydrofluoric Acid50 %BD
Isopropanoltechnical gradeDB
Lanolintechnical gradeCA
MercurypureCA
Palmitic Acidtechnical gradeCA
Perchloric Acid70 %DB
Petroleum Oil100 %CA
Potassium HypochloritediluteAC
Sodium PerboratesaturatedCA
Sulfurtechnical gradeCA
Sulfuric Acid80 %AC
TarCA
UreaCA
UrineAC
VinegarCA

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is PVC Flexible or Polystyrene more chemical-resistant?

Of 274 chemicals rated for both materials at 20 °C, PVC Flexible and Polystyrene share the same rating in 204 rows (74 %). PVC Flexible is rated better in 32 rows and Polystyrene in 38 rows.

How do PVC Flexible and Polystyrene compare for chemical resistance?

Based on 274 chemicals tested for both: PVC Flexible is rated better with Foods and beverages. Polystyrene is rated better with Alcohols and glycols, Amines and nitrogen compounds, Oxidising agents and halogens, Organic acids. They perform similarly with Mineral acids, Alkalis, Salts and salt solutions, Ketones and aldehydes.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.