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PVC Flexible vs Polysulfone: Chemical Resistance Compared

Of 199 source rows rated for both materials at 20 °C, 128 (64 %) have the same rating. PVC Flexible is rated better in 16 rows and Polysulfone in 55. A row is one chemical at one concentration.

Summary

Polysulfone is rated better with
Alcohols and glycols (+66 points); Fuels, mineral oils and aliphatic hydrocarbons (+58 points); Esters and ethers (+22 points); Oxidising agents and halogens (+20 points); Ketones and aldehydes (+14 points); Halogenated hydrocarbons (+14 points); Mineral acids (+12 points)
Within 10 points of each other
Organic acids; Alkalis; Salts and salt solutions; Amines and nitrogen compounds; Foods and beverages

Points are the difference in the share of rows rated A or B.

The two materials

PVC Flexible

Flexible (plasticised) polyvinyl chloride

Flexible PVC shares the solvent weaknesses of rigid PVC, and any liquid that extracts the plasticiser also hardens it. It is generally less resistant than rigid PVC.

Rated rows: 344. A 45 %, B 1 %, C 17 %, D 37 %

All chemicals for PVC Flexible

Polysulfone

Polysulfone

Polysulfone withstands hot water and steam. Ketones, esters and chlorinated and aromatic solvents attack it.

Rated rows: 303. A 51 %, B 10 %, C 10 %, D 30 %

All chemicals for Polysulfone

Share of rows rated A or B, by chemical class

PVC Flexible, Polysulfone: Share of rows rated A or B, by chemical classMineral acids: PVC Flexible 41 %, Polysulfone 53 %. Organic acids: PVC Flexible 60 %, Polysulfone 69 %. Alkalis: PVC Flexible 100 %, Polysulfone 100 %. Salts and salt solutions: PVC Flexible 96 %, Polysulfone 100 %. Oxidising agents and halogens: PVC Flexible 47 %, Polysulfone 67 %. Alcohols and glycols: PVC Flexible 8 %, Polysulfone 74 %. Ketones and aldehydes: PVC Flexible 0 %, Polysulfone 14 %. Esters and ethers: PVC Flexible 4 %, Polysulfone 26 %. Amines and nitrogen compounds: PVC Flexible 0 %, Polysulfone 0 %. Fuels, mineral oils and aliphatic hydrocarbons: PVC Flexible 17 %, Polysulfone 75 %. Halogenated hydrocarbons: PVC Flexible 0 %, Polysulfone 14 %. Foods and beverages: PVC Flexible 93 %, Polysulfone 100 %.Mineral acidsMineral acids, PVC Flexible: 41 % (27)41 %Mineral acids, Polysulfone: 53 % (34)53 %Organic acidsOrganic acids, PVC Flexible: 60 % (25)60 %Organic acids, Polysulfone: 69 % (26)69 %AlkalisAlkalis, PVC Flexible: 100 % (11)100 %Alkalis, Polysulfone: 100 % (15)100 %Salts and salt solutionsSalts and salt solutions, PVC Flexible: 96 % (81)96 %Salts and salt solutions, Polysulfone: 100 % (49)100 %Oxidising agents and halogensOxidising agents and halogens, PVC Flexible: 47 % (17)47 %Oxidising agents and halogens, Polysulfone: 67 % (15)67 %Alcohols and glycolsAlcohols and glycols, PVC Flexible: 8 % (26)8 %Alcohols and glycols, Polysulfone: 74 % (31)74 %Ketones and aldehydesKetones and aldehydes, PVC Flexible: 0 % (9)0 %Ketones and aldehydes, Polysulfone: 14 % (14)14 %Esters and ethersEsters and ethers, PVC Flexible: 4 % (25)4 %Esters and ethers, Polysulfone: 26 % (23)26 %Amines and nitrogen compoundsAmines and nitrogen compounds, PVC Flexible: 0 % (12)0 %Amines and nitrogen compounds, Polysulfone: 0 % (8)0 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, PVC Flexible: 17 % (23)17 %Fuels, mineral oils and aliphatic hydrocarbons, Polysulfone: 75 % (24)75 %Halogenated hydrocarbonsHalogenated hydrocarbons, PVC Flexible: 0 % (31)0 %Halogenated hydrocarbons, Polysulfone: 14 % (22)14 %Foods and beveragesFoods and beverages, PVC Flexible: 93 % (14)93 %Foods and beverages, Polysulfone: 100 % (9)100 %
PVC FlexiblePolysulfone
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

PVC Flexible, Polysulfone: How often the two ratings agreePVC Flexible A, Polysulfone A: 74; PVC Flexible A, Polysulfone B: 5; PVC Flexible A, Polysulfone C: 4; PVC Flexible A, Polysulfone D: 2; PVC Flexible B, Polysulfone A: 3; PVC Flexible B, Polysulfone C: 1; PVC Flexible C, Polysulfone A: 25; PVC Flexible C, Polysulfone B: 3; PVC Flexible C, Polysulfone C: 5; PVC Flexible C, Polysulfone D: 4; PVC Flexible D, Polysulfone A: 15; PVC Flexible D, Polysulfone B: 4; PVC Flexible D, Polysulfone C: 5; PVC Flexible D, Polysulfone D: 49.PolysulfoneABCDPVC FlexibleAPVC Flexible A, Polysulfone A: 7474PVC Flexible A, Polysulfone B: 55PVC Flexible A, Polysulfone C: 44PVC Flexible A, Polysulfone D: 22BPVC Flexible B, Polysulfone A: 33PVC Flexible B, Polysulfone B: 00PVC Flexible B, Polysulfone C: 11PVC Flexible B, Polysulfone D: 00CPVC Flexible C, Polysulfone A: 2525PVC Flexible C, Polysulfone B: 33PVC Flexible C, Polysulfone C: 55PVC Flexible C, Polysulfone D: 44DPVC Flexible D, Polysulfone A: 1515PVC Flexible D, Polysulfone B: 44PVC Flexible D, Polysulfone C: 55PVC Flexible D, Polysulfone D: 4949
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPVC Flexible: rated A or BPolysulfone: rated A or B
Mineral acids41 % (27 rows)53 % (34 rows)
Organic acids60 % (25 rows)69 % (26 rows)
Alkalis100 % (11 rows)100 % (15 rows)
Salts and salt solutions96 % (81 rows)100 % (49 rows)
Oxidising agents and halogens47 % (17 rows)67 % (15 rows)
Alcohols and glycols8 % (26 rows)74 % (31 rows)
Ketones and aldehydes0 % (9 rows)14 % (14 rows)
Esters and ethers4 % (25 rows)26 % (23 rows)
Amines and nitrogen compounds0 % (12 rows)0 % (8 rows)
Aromatic hydrocarbons–12 % (8 rows)
Fuels, mineral oils and aliphatic hydrocarbons17 % (23 rows)75 % (24 rows)
Halogenated hydrocarbons0 % (31 rows)14 % (22 rows)
Foods and beverages93 % (14 rows)100 % (9 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 50 in total, the first 40 shown.

ChemicalConcentrationPVC FlexiblePolysulfone
Chromic Acid50 %AD
CreosoteDA
CyclohexaneAD
Cyclohexanoltechnical gradeDA
Dibutyl Phthalate (DBP)DA
Dichlorodifluoromethane (R-12)DA
Dichlorodifluoromethane (R-12)technical gradeDA
Diisooctyl Phthalate (DOP)technical gradeDA
Ethyl Glycol100 %DA
Isooctanetechnical gradeDA
Isopropanoltechnical gradeDA
Isopropyl Ethertechnical gradeDA
n-HeptaneDA
n-HexaneDA
NaphthaDA
Naphthalene100 %DA
Trifluorotrichloroethane100 %DA
Acetic Acid5 %CA
Allyl Alcohol96 %DB
Battery Acid38 %CA
Benzoic AcidsaturatedAC
Butanetechnical gradeCA
Butanoltechnical gradeDB
Butyric AcidDB
Calcium HypochloritesaturatedCA
Cetyl Alcohol100 %CA
Crude Oil100 %CA
DioxaneDB
Ethanol50 %CA
Ethanol96 %CA
Ethyl Alcohol50 %CA
Ethyl Alcohol96 %CA
Ethylene GlycolCA
Fats, Cooking OilsCA
Formic Acid98-100 %AC
Heating OilCA
Hydrochloric Acid35 %CA
Hydrochloric AcidconcentratedCA
Hydrogen SulfidesaturatedCA
MercurypureCA

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is PVC Flexible or Polysulfone more chemical-resistant?

Of 199 chemicals rated for both materials at 20 °C, PVC Flexible and Polysulfone share the same rating in 128 rows (64 %). PVC Flexible is rated better in 16 rows and Polysulfone in 55 rows.

How do PVC Flexible and Polysulfone compare for chemical resistance?

Based on 199 chemicals tested for both: PVC Flexible is rated better with –. Polysulfone is rated better with Alcohols and glycols, Fuels, mineral oils and aliphatic hydrocarbons, Esters and ethers, Oxidising agents and halogens. They perform similarly with Organic acids, Alkalis, Salts and salt solutions, Amines and nitrogen compounds.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.