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PTFE vs Aluminium: Chemical Resistance Compared

Of 963 source rows rated for both materials at 20 °C, 571 (59 %) have the same rating. PTFE is rated better in 385 rows and Aluminium in 7. A row is one chemical at one concentration.

Summary

PTFE is rated better with
Mineral acids (+84 points); Alkalis (+76 points); Halogenated hydrocarbons (+73 points); Oxidising agents and halogens (+55 points); Salts and salt solutions (+48 points); Organic acids (+33 points); Phenols (+14 points)
Within 10 points of each other
Alcohols and glycols; Ketones and aldehydes; Esters and ethers; Amines and nitrogen compounds; Aromatic hydrocarbons; Fuels, mineral oils and aliphatic hydrocarbons; Vegetable and animal oils, fats, essential oils; Foods and beverages

Points are the difference in the share of rows rated A or B.

The two materials

PTFE

Polytetrafluoroethylene

PTFE is resistant to almost every chemical in this list. The known exceptions are molten alkali metals, elemental fluorine and some fluorinating agents at elevated temperature.

Rated rows: 981. A 98 %, B 2 %, C 0 %, D 0 %

All chemicals for PTFE

Aluminium

Aluminium

Aluminium relies on a thin oxide layer. Strong acids, strong alkalis and mercury compounds destroy that layer.

Rated rows: 968. A 60 %, B 9 %, C 16 %, D 16 %

All chemicals for Aluminium

Share of rows rated A or B, by chemical class

PTFE, Aluminium: Share of rows rated A or B, by chemical classMineral acids: PTFE 100 %, Aluminium 16 %. Organic acids: PTFE 100 %, Aluminium 67 %. Alkalis: PTFE 100 %, Aluminium 24 %. Salts and salt solutions: PTFE 100 %, Aluminium 52 %. Oxidising agents and halogens: PTFE 100 %, Aluminium 45 %. Alcohols and glycols: PTFE 100 %, Aluminium 98 %. Phenols: PTFE 100 %, Aluminium 86 %. Ketones and aldehydes: PTFE 100 %, Aluminium 97 %. Esters and ethers: PTFE 100 %, Aluminium 94 %. Amines and nitrogen compounds: PTFE 100 %, Aluminium 95 %. Aromatic hydrocarbons: PTFE 100 %, Aluminium 100 %. Fuels, mineral oils and aliphatic hydrocarbons: PTFE 100 %, Aluminium 100 %. Vegetable and animal oils, fats, essential oils: PTFE 100 %, Aluminium 100 %. Halogenated hydrocarbons: PTFE 100 %, Aluminium 27 %. Foods and beverages: PTFE 100 %, Aluminium 96 %.Mineral acidsMineral acids, PTFE: 100 % (63)100 %Mineral acids, Aluminium: 16 % (63)16 %Organic acidsOrganic acids, PTFE: 100 % (64)100 %Organic acids, Aluminium: 67 % (64)67 %AlkalisAlkalis, PTFE: 100 % (22)100 %Alkalis, Aluminium: 24 % (21)24 %Salts and salt solutionsSalts and salt solutions, PTFE: 100 % (198)100 %Salts and salt solutions, Aluminium: 52 % (194)52 %Oxidising agents and halogensOxidising agents and halogens, PTFE: 100 % (63)100 %Oxidising agents and halogens, Aluminium: 45 % (62)45 %Alcohols and glycolsAlcohols and glycols, PTFE: 100 % (58)100 %Alcohols and glycols, Aluminium: 98 % (59)98 %PhenolsPhenols, PTFE: 100 % (14)100 %Phenols, Aluminium: 86 % (14)86 %Ketones and aldehydesKetones and aldehydes, PTFE: 100 % (35)100 %Ketones and aldehydes, Aluminium: 97 % (35)97 %Esters and ethersEsters and ethers, PTFE: 100 % (74)100 %Esters and ethers, Aluminium: 94 % (71)94 %Amines and nitrogen compoundsAmines and nitrogen compounds, PTFE: 100 % (39)100 %Amines and nitrogen compounds, Aluminium: 95 % (39)95 %Aromatic hydrocarbonsAromatic hydrocarbons, PTFE: 100 % (14)100 %Aromatic hydrocarbons, Aluminium: 100 % (14)100 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, PTFE: 100 % (78)100 %Fuels, mineral oils and aliphatic hydrocarbons, Aluminium: 100 % (78)100 %Vegetable and animal oils, fats, essential oilsVegetable and animal oils, fats, essential oils, PTFE: 100 % (48)100 %Vegetable and animal oils, fats, essential oils, Aluminium: 100 % (48)100 %Halogenated hydrocarbonsHalogenated hydrocarbons, PTFE: 100 % (70)100 %Halogenated hydrocarbons, Aluminium: 27 % (71)27 %Foods and beveragesFoods and beverages, PTFE: 100 % (46)100 %Foods and beverages, Aluminium: 96 % (46)96 %
PTFEAluminium
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

PTFE, Aluminium: How often the two ratings agreePTFE A, Aluminium A: 570; PTFE A, Aluminium B: 80; PTFE A, Aluminium C: 147; PTFE A, Aluminium D: 150; PTFE B, Aluminium A: 7; PTFE B, Aluminium B: 1; PTFE B, Aluminium C: 6; PTFE B, Aluminium D: 2.AluminiumABCDPTFEAPTFE A, Aluminium A: 570570PTFE A, Aluminium B: 8080PTFE A, Aluminium C: 147147PTFE A, Aluminium D: 150150BPTFE B, Aluminium A: 77PTFE B, Aluminium B: 11PTFE B, Aluminium C: 66PTFE B, Aluminium D: 22CPTFE C, Aluminium A: 00PTFE C, Aluminium B: 00PTFE C, Aluminium C: 00PTFE C, Aluminium D: 00DPTFE D, Aluminium A: 00PTFE D, Aluminium B: 00PTFE D, Aluminium C: 00PTFE D, Aluminium D: 00
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPTFE: rated A or BAluminium: rated A or B
Mineral acids100 % (63 rows)16 % (63 rows)
Organic acids100 % (64 rows)67 % (64 rows)
Alkalis100 % (22 rows)24 % (21 rows)
Salts and salt solutions100 % (198 rows)52 % (194 rows)
Oxidising agents and halogens100 % (63 rows)45 % (62 rows)
Alcohols and glycols100 % (58 rows)98 % (59 rows)
Phenols100 % (14 rows)86 % (14 rows)
Ketones and aldehydes100 % (35 rows)97 % (35 rows)
Esters and ethers100 % (74 rows)94 % (71 rows)
Amines and nitrogen compounds100 % (39 rows)95 % (39 rows)
Aromatic hydrocarbons100 % (14 rows)100 % (14 rows)
Fuels, mineral oils and aliphatic hydrocarbons100 % (78 rows)100 % (78 rows)
Vegetable and animal oils, fats, essential oils100 % (48 rows)100 % (48 rows)
Halogenated hydrocarbons100 % (70 rows)27 % (71 rows)
Foods and beverages100 % (46 rows)96 % (46 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 299 in total, the first 40 shown.

ChemicalConcentrationPTFEAluminium
Acetyl Chloride100 %AD
Aluminum Chloride10 %AD
Aluminum ChloridesolidAD
Aluminum ChloridesaturatedAD
Aluminum NitrateaqueousAD
Ammonium Dihydrogen Phosphateany concentrationAD
Ammonium FluoridesaturatedAD
Ammonium FluorideaqueousAD
Ammonium Iron(II) SulfateAD
Ammonium Iron(III) SulfatesaturatedAD
Ammonium PersulfatesaturatedAD
Ammonium PersulfateaqueousAD
Aniline HydrochloridesaturatedAD
Antimony Trichloride90 %AD
Antimony TrichlorideaqueousAD
Aqua RegiaAD
Arsenic AcidAD
Arsenic AcidaqueousAD
Benzyl Chloride100 %AD
Bismuth ChlorideAD
Bromic AcidconcentratedAD
BromineAD
Bromine WatersaturatedAD
Bromomethanetechnical gradeAD
Cadmium BromideAD
Calcium HypochloriteAD
Calcium HypochloritesaturatedAD
Calcium HypochloriteaqueousAD
Calcium HypochloriteaqueousAD
CarawaygroundAD
Chloral Hydratetechnical gradeAD
Chloric Acid10 %AD
Chloric Acid20 %AD
Chlorine10 % wetAD
Chlorine WaterAD
Chloroacetic AcidAD
Chloroacetic Acid50 %AD
Chloromethane (Methyl Chloride)technical gradeAD
Chromic-Sulfuric AcidconcentratedAD
Copper AcetateaqueousAD

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is PTFE or Aluminium more chemical-resistant?

Of 963 chemicals rated for both materials at 20 °C, PTFE and Aluminium share the same rating in 571 rows (59 %). PTFE is rated better in 385 rows and Aluminium in 7 rows.

How do PTFE and Aluminium compare for chemical resistance?

Based on 963 chemicals tested for both: PTFE is rated better with Mineral acids, Alkalis, Halogenated hydrocarbons, Oxidising agents and halogens. Aluminium is rated better with –. They perform similarly with Alcohols and glycols, Ketones and aldehydes, Esters and ethers, Amines and nitrogen compounds.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.