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HDPE vs PTFE: Chemical Resistance Compared

Of 685 source rows rated for both materials at 20 °C, 558 (81 %) have the same rating. HDPE is rated better in 2 rows and PTFE in 125. A row is one chemical at one concentration.

Summary

PTFE is rated better with
Halogenated hydrocarbons (+90 points); Aromatic hydrocarbons (+67 points); Phenols (+38 points); Vegetable and animal oils, fats, essential oils (+29 points); Esters and ethers (+27 points); Oxidising agents and halogens (+22 points); Mineral acids (+21 points); Fuels, mineral oils and aliphatic hydrocarbons (+21 points); Ketones and aldehydes (+16 points)
Within 10 points of each other
Organic acids; Alkalis; Salts and salt solutions; Alcohols and glycols; Amines and nitrogen compounds; Foods and beverages

Points are the difference in the share of rows rated A or B.

The two materials

HDPE

High-density polyethylene

High-density polyethylene resists most aqueous acids, alkalis and salt solutions. Strong oxidising acids, chlorinated solvents and aromatic hydrocarbons attack or swell it. Continuous service is usually limited to about 80 °C.

Rated rows: 686. A 82 %, B 3 %, C 9 %, D 6 %

All chemicals for HDPE

PTFE

Polytetrafluoroethylene

PTFE is resistant to almost every chemical in this list. The known exceptions are molten alkali metals, elemental fluorine and some fluorinating agents at elevated temperature.

Rated rows: 981. A 98 %, B 2 %, C 0 %, D 0 %

All chemicals for PTFE

Share of rows rated A or B, by chemical class

HDPE, PTFE: Share of rows rated A or B, by chemical classMineral acids: HDPE 79 %, PTFE 100 %. Organic acids: HDPE 95 %, PTFE 100 %. Alkalis: HDPE 100 %, PTFE 100 %. Salts and salt solutions: HDPE 100 %, PTFE 100 %. Oxidising agents and halogens: HDPE 78 %, PTFE 100 %. Alcohols and glycols: HDPE 93 %, PTFE 100 %. Phenols: HDPE 62 %, PTFE 100 %. Ketones and aldehydes: HDPE 84 %, PTFE 100 %. Esters and ethers: HDPE 73 %, PTFE 100 %. Amines and nitrogen compounds: HDPE 90 %, PTFE 100 %. Aromatic hydrocarbons: HDPE 33 %, PTFE 100 %. Fuels, mineral oils and aliphatic hydrocarbons: HDPE 79 %, PTFE 100 %. Vegetable and animal oils, fats, essential oils: HDPE 71 %, PTFE 100 %. Halogenated hydrocarbons: HDPE 10 %, PTFE 100 %. Foods and beverages: HDPE 100 %, PTFE 100 %.Mineral acidsMineral acids, HDPE: 79 % (56)79 %Mineral acids, PTFE: 100 % (63)100 %Organic acidsOrganic acids, HDPE: 95 % (58)95 %Organic acids, PTFE: 100 % (64)100 %AlkalisAlkalis, HDPE: 100 % (22)100 %Alkalis, PTFE: 100 % (22)100 %Salts and salt solutionsSalts and salt solutions, HDPE: 100 % (193)100 %Salts and salt solutions, PTFE: 100 % (198)100 %Oxidising agents and halogensOxidising agents and halogens, HDPE: 78 % (40)78 %Oxidising agents and halogens, PTFE: 100 % (63)100 %Alcohols and glycolsAlcohols and glycols, HDPE: 93 % (43)93 %Alcohols and glycols, PTFE: 100 % (58)100 %PhenolsPhenols, HDPE: 62 % (8)62 %Phenols, PTFE: 100 % (14)100 %Ketones and aldehydesKetones and aldehydes, HDPE: 84 % (19)84 %Ketones and aldehydes, PTFE: 100 % (35)100 %Esters and ethersEsters and ethers, HDPE: 73 % (37)73 %Esters and ethers, PTFE: 100 % (74)100 %Amines and nitrogen compoundsAmines and nitrogen compounds, HDPE: 90 % (21)90 %Amines and nitrogen compounds, PTFE: 100 % (39)100 %Aromatic hydrocarbonsAromatic hydrocarbons, HDPE: 33 % (9)33 %Aromatic hydrocarbons, PTFE: 100 % (14)100 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, HDPE: 79 % (38)79 %Fuels, mineral oils and aliphatic hydrocarbons, PTFE: 100 % (78)100 %Vegetable and animal oils, fats, essential oilsVegetable and animal oils, fats, essential oils, HDPE: 71 % (21)71 %Vegetable and animal oils, fats, essential oils, PTFE: 100 % (48)100 %Halogenated hydrocarbonsHalogenated hydrocarbons, HDPE: 10 % (31)10 %Halogenated hydrocarbons, PTFE: 100 % (70)100 %Foods and beveragesFoods and beverages, HDPE: 100 % (32)100 %Foods and beverages, PTFE: 100 % (46)100 %
HDPEPTFE
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

HDPE, PTFE: How often the two ratings agreeHDPE A, PTFE A: 558; HDPE A, PTFE B: 2; HDPE B, PTFE A: 24; HDPE C, PTFE A: 59; HDPE C, PTFE B: 1; HDPE D, PTFE A: 38; HDPE D, PTFE B: 3.PTFEABCDHDPEAHDPE A, PTFE A: 558558HDPE A, PTFE B: 22HDPE A, PTFE C: 00HDPE A, PTFE D: 00BHDPE B, PTFE A: 2424HDPE B, PTFE B: 00HDPE B, PTFE C: 00HDPE B, PTFE D: 00CHDPE C, PTFE A: 5959HDPE C, PTFE B: 11HDPE C, PTFE C: 00HDPE C, PTFE D: 00DHDPE D, PTFE A: 3838HDPE D, PTFE B: 33HDPE D, PTFE C: 00HDPE D, PTFE D: 00
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classHDPE: rated A or BPTFE: rated A or B
Mineral acids79 % (56 rows)100 % (63 rows)
Organic acids95 % (58 rows)100 % (64 rows)
Alkalis100 % (22 rows)100 % (22 rows)
Salts and salt solutions100 % (193 rows)100 % (198 rows)
Oxidising agents and halogens78 % (40 rows)100 % (63 rows)
Alcohols and glycols93 % (43 rows)100 % (58 rows)
Phenols62 % (8 rows)100 % (14 rows)
Ketones and aldehydes84 % (19 rows)100 % (35 rows)
Esters and ethers73 % (37 rows)100 % (74 rows)
Amines and nitrogen compounds90 % (21 rows)100 % (39 rows)
Aromatic hydrocarbons33 % (9 rows)100 % (14 rows)
Fuels, mineral oils and aliphatic hydrocarbons79 % (38 rows)100 % (78 rows)
Vegetable and animal oils, fats, essential oils71 % (21 rows)100 % (48 rows)
Halogenated hydrocarbons10 % (31 rows)100 % (70 rows)
Foods and beverages100 % (32 rows)100 % (46 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 100 in total, the first 40 shown.

ChemicalConcentrationHDPEPTFE
1,2-DibromoethaneDA
Acetic Anhydridetechnical gradeDA
Aqua RegiaDA
BromineDA
Bromine VaporsDA
Bromine WatersaturatedDA
Bromochloromethane100 %DA
BromoformDA
Butanetriol100 %DA
Butenetechnical gradeDA
Carbon DisulfideDA
Carbon TetrachlorideDA
Chlorine97 %DA
Chlorine GasDA
Chlorosulfonic Acidtechnical gradeDA
Chromic-Sulfuric AcidconcentratedDA
Dichlorodifluoromethane (R-12)DA
Dichlorodifluoromethane (R-12)technical gradeDA
Dichloroethylenetechnical gradeDA
Dichloroisopropyl EtherDA
DichloromethaneDA
Diisooctyl Phthalate (DOP)technical gradeDA
Dimethyl Phthalate (DMP)100 %DA
Essential OilsDA
Ethyl Acrylate100 %DA
FluorineDA
Nitric Acid100 %DA
Oleum (Fuming Sulfuric Acid)10 % SO3DA
Oleum Vaporslow concentrationDA
Perchloroethylene (PCE)DA
Steamup to 150°CDA
Styrene100 %DA
Sulfuric AcidfumingDA
Sulfuryl Chloridetechnical gradeDA
Tetrabromoethane100 %DA
Thionyl Chloridetechnical gradeDA
Trifluorotrichloroethane100 %DA
Vinylidene ChlorideDA
1,2-DichlorobenzeneCA
1,3-ButadieneCA

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is HDPE or PTFE more chemical-resistant?

Of 685 chemicals rated for both materials at 20 °C, HDPE and PTFE share the same rating in 558 rows (81 %). HDPE is rated better in 2 rows and PTFE in 125 rows.

How do HDPE and PTFE compare for chemical resistance?

Based on 685 chemicals tested for both: HDPE is rated better with –. PTFE is rated better with Halogenated hydrocarbons, Aromatic hydrocarbons, Phenols, Vegetable and animal oils, fats, essential oils. They perform similarly with Organic acids, Alkalis, Salts and salt solutions, Alcohols and glycols.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.