ChemicalResistance
ChemicalResistance.org

Polystyrene vs PTFE: Chemical Resistance Compared

Of 503 source rows rated for both materials at 20 °C, 227 (45 %) have the same rating. Polystyrene is rated better in 1 rows and PTFE in 275. A row is one chemical at one concentration.

Summary

PTFE is rated better with
Halogenated hydrocarbons (+100 points); Aromatic hydrocarbons (+100 points); Esters and ethers (+97 points); Ketones and aldehydes (+95 points); Phenols (+78 points); Fuels, mineral oils and aliphatic hydrocarbons (+76 points); Amines and nitrogen compounds (+53 points); Vegetable and animal oils, fats, essential oils (+52 points); Mineral acids (+49 points); Alcohols and glycols (+36 points); Foods and beverages (+31 points); Oxidising agents and halogens (+29 points); Organic acids (+26 points)
Within 10 points of each other
Alkalis; Salts and salt solutions

Points are the difference in the share of rows rated A or B.

The two materials

Polystyrene

Polystyrene

Polystyrene is attacked by most organic solvents, including ketones, esters, aromatic and chlorinated hydrocarbons. It is used for dilute aqueous solutions.

Rated rows: 504. A 45 %, B 8 %, C 8 %, D 39 %

All chemicals for Polystyrene

PTFE

Polytetrafluoroethylene

PTFE is resistant to almost every chemical in this list. The known exceptions are molten alkali metals, elemental fluorine and some fluorinating agents at elevated temperature.

Rated rows: 981. A 98 %, B 2 %, C 0 %, D 0 %

All chemicals for PTFE

Share of rows rated A or B, by chemical class

Polystyrene, PTFE: Share of rows rated A or B, by chemical classMineral acids: Polystyrene 51 %, PTFE 100 %. Organic acids: Polystyrene 74 %, PTFE 100 %. Alkalis: Polystyrene 100 %, PTFE 100 %. Salts and salt solutions: Polystyrene 100 %, PTFE 100 %. Oxidising agents and halogens: Polystyrene 71 %, PTFE 100 %. Alcohols and glycols: Polystyrene 64 %, PTFE 100 %. Phenols: Polystyrene 22 %, PTFE 100 %. Ketones and aldehydes: Polystyrene 5 %, PTFE 100 %. Esters and ethers: Polystyrene 3 %, PTFE 100 %. Amines and nitrogen compounds: Polystyrene 47 %, PTFE 100 %. Aromatic hydrocarbons: Polystyrene 0 %, PTFE 100 %. Fuels, mineral oils and aliphatic hydrocarbons: Polystyrene 24 %, PTFE 100 %. Vegetable and animal oils, fats, essential oils: Polystyrene 48 %, PTFE 100 %. Halogenated hydrocarbons: Polystyrene 0 %, PTFE 100 %. Foods and beverages: Polystyrene 69 %, PTFE 100 %.Mineral acidsMineral acids, Polystyrene: 51 % (41)51 %Mineral acids, PTFE: 100 % (63)100 %Organic acidsOrganic acids, Polystyrene: 74 % (34)74 %Organic acids, PTFE: 100 % (64)100 %AlkalisAlkalis, Polystyrene: 100 % (17)100 %Alkalis, PTFE: 100 % (22)100 %Salts and salt solutionsSalts and salt solutions, Polystyrene: 100 % (88)100 %Salts and salt solutions, PTFE: 100 % (198)100 %Oxidising agents and halogensOxidising agents and halogens, Polystyrene: 71 % (34)71 %Oxidising agents and halogens, PTFE: 100 % (63)100 %Alcohols and glycolsAlcohols and glycols, Polystyrene: 64 % (36)64 %Alcohols and glycols, PTFE: 100 % (58)100 %PhenolsPhenols, Polystyrene: 22 % (9)22 %Phenols, PTFE: 100 % (14)100 %Ketones and aldehydesKetones and aldehydes, Polystyrene: 5 % (21)5 %Ketones and aldehydes, PTFE: 100 % (35)100 %Esters and ethersEsters and ethers, Polystyrene: 3 % (38)3 %Esters and ethers, PTFE: 100 % (74)100 %Amines and nitrogen compoundsAmines and nitrogen compounds, Polystyrene: 47 % (15)47 %Amines and nitrogen compounds, PTFE: 100 % (39)100 %Aromatic hydrocarbonsAromatic hydrocarbons, Polystyrene: 0 % (13)0 %Aromatic hydrocarbons, PTFE: 100 % (14)100 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, Polystyrene: 24 % (38)24 %Fuels, mineral oils and aliphatic hydrocarbons, PTFE: 100 % (78)100 %Vegetable and animal oils, fats, essential oilsVegetable and animal oils, fats, essential oils, Polystyrene: 48 % (27)48 %Vegetable and animal oils, fats, essential oils, PTFE: 100 % (48)100 %Halogenated hydrocarbonsHalogenated hydrocarbons, Polystyrene: 0 % (36)0 %Halogenated hydrocarbons, PTFE: 100 % (70)100 %Foods and beveragesFoods and beverages, Polystyrene: 69 % (32)69 %Foods and beverages, PTFE: 100 % (46)100 %
PolystyrenePTFE
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

Polystyrene, PTFE: How often the two ratings agreePolystyrene A, PTFE A: 227; Polystyrene A, PTFE B: 1; Polystyrene B, PTFE A: 38; Polystyrene C, PTFE A: 41; Polystyrene D, PTFE A: 193; Polystyrene D, PTFE B: 3.PTFEABCDPolystyreneAPolystyrene A, PTFE A: 227227Polystyrene A, PTFE B: 11Polystyrene A, PTFE C: 00Polystyrene A, PTFE D: 00BPolystyrene B, PTFE A: 3838Polystyrene B, PTFE B: 00Polystyrene B, PTFE C: 00Polystyrene B, PTFE D: 00CPolystyrene C, PTFE A: 4141Polystyrene C, PTFE B: 00Polystyrene C, PTFE C: 00Polystyrene C, PTFE D: 00DPolystyrene D, PTFE A: 193193Polystyrene D, PTFE B: 33Polystyrene D, PTFE C: 00Polystyrene D, PTFE D: 00
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPolystyrene: rated A or BPTFE: rated A or B
Mineral acids51 % (41 rows)100 % (63 rows)
Organic acids74 % (34 rows)100 % (64 rows)
Alkalis100 % (17 rows)100 % (22 rows)
Salts and salt solutions100 % (88 rows)100 % (198 rows)
Oxidising agents and halogens71 % (34 rows)100 % (63 rows)
Alcohols and glycols64 % (36 rows)100 % (58 rows)
Phenols22 % (9 rows)100 % (14 rows)
Ketones and aldehydes5 % (21 rows)100 % (35 rows)
Esters and ethers3 % (38 rows)100 % (74 rows)
Amines and nitrogen compounds47 % (15 rows)100 % (39 rows)
Aromatic hydrocarbons0 % (13 rows)100 % (14 rows)
Fuels, mineral oils and aliphatic hydrocarbons24 % (38 rows)100 % (78 rows)
Vegetable and animal oils, fats, essential oils48 % (27 rows)100 % (48 rows)
Halogenated hydrocarbons0 % (36 rows)100 % (70 rows)
Foods and beverages69 % (32 rows)100 % (46 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 237 in total, the first 40 shown.

ChemicalConcentrationPolystyrenePTFE
1,2-DibromoethaneDA
1,2-DichlorobenzeneDA
1,3-ButadieneDA
1,4-DichlorobenzeneDA
Acetaldehyde40 %DA
Acetaldehydetechnical gradeDA
Acetic Acid90 %DA
Acetic Anhydridetechnical gradeDA
AcetoneDA
AcetonitrileDA
AcrylonitrileDA
AllspicegroundDA
Allyl Acetate100 %DA
Amyl AcetateDA
Amyl ChlorideDA
Amyl Phthalate100 %DA
AnilineDA
Anisole100 %DA
Aqua RegiaDA
BenzaldehydeDA
BenzeneDA
Benzyl AcetateDA
Benzyl AlcoholDA
Benzyl Chloride100 %DA
Bitter Almond OilDA
Bitter Orange OilDA
BromineDA
Bromine WatersaturatedDA
BromobenzeneDA
Bromochloromethane100 %DA
BromoformDA
Bromomethanetechnical gradeDA
Butanetechnical gradeDA
Butyl Acetate100 %DA
Butyl Acrylate100 %DA
Butyric AcidDA
CarawaygroundDA
Carbon DisulfideDA
Carbon TetrabromideDA
Carbon TetrachlorideDA

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is Polystyrene or PTFE more chemical-resistant?

Of 503 chemicals rated for both materials at 20 °C, Polystyrene and PTFE share the same rating in 227 rows (45 %). Polystyrene is rated better in 1 rows and PTFE in 275 rows.

How do Polystyrene and PTFE compare for chemical resistance?

Based on 503 chemicals tested for both: Polystyrene is rated better with –. PTFE is rated better with Halogenated hydrocarbons, Aromatic hydrocarbons, Esters and ethers, Ketones and aldehydes. They perform similarly with Alkalis, Salts and salt solutions.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.