ChemicalResistance
ChemicalResistance.org

PVC Rigid vs Polystyrene: Chemical Resistance Compared

Of 396 source rows rated for both materials at 20 °C, 256 (65 %) have the same rating. PVC Rigid is rated better in 110 rows and Polystyrene in 30. A row is one chemical at one concentration.

Summary

PVC Rigid is rated better with
Fuels, mineral oils and aliphatic hydrocarbons (+60 points); Mineral acids (+31 points); Foods and beverages (+31 points); Phenols (+16 points); Alcohols and glycols (+15 points); Oxidising agents and halogens (+14 points); Organic acids (+13 points); Vegetable and animal oils, fats, essential oils (+11 points)
Polystyrene is rated better with
Amines and nitrogen compounds (+24 points)
Within 10 points of each other
Alkalis; Salts and salt solutions; Ketones and aldehydes; Esters and ethers; Aromatic hydrocarbons; Halogenated hydrocarbons

Points are the difference in the share of rows rated A or B.

The two materials

PVC Rigid

Rigid (unplasticised) polyvinyl chloride

Rigid PVC resists acids, alkalis and salt solutions well. Ketones, esters, aromatic and chlorinated solvents dissolve or swell it. Service temperature is limited to about 60 °C.

Rated rows: 569. A 62 %, B 8 %, C 9 %, D 21 %

All chemicals for PVC Rigid

Polystyrene

Polystyrene

Polystyrene is attacked by most organic solvents, including ketones, esters, aromatic and chlorinated hydrocarbons. It is used for dilute aqueous solutions.

Rated rows: 504. A 45 %, B 8 %, C 8 %, D 39 %

All chemicals for Polystyrene

Share of rows rated A or B, by chemical class

PVC Rigid, Polystyrene: Share of rows rated A or B, by chemical classMineral acids: PVC Rigid 82 %, Polystyrene 51 %. Organic acids: PVC Rigid 87 %, Polystyrene 74 %. Alkalis: PVC Rigid 100 %, Polystyrene 100 %. Salts and salt solutions: PVC Rigid 100 %, Polystyrene 100 %. Oxidising agents and halogens: PVC Rigid 85 %, Polystyrene 71 %. Alcohols and glycols: PVC Rigid 79 %, Polystyrene 64 %. Phenols: PVC Rigid 38 %, Polystyrene 22 %. Ketones and aldehydes: PVC Rigid 11 %, Polystyrene 5 %. Esters and ethers: PVC Rigid 5 %, Polystyrene 3 %. Amines and nitrogen compounds: PVC Rigid 23 %, Polystyrene 47 %. Aromatic hydrocarbons: PVC Rigid 0 %, Polystyrene 0 %. Fuels, mineral oils and aliphatic hydrocarbons: PVC Rigid 84 %, Polystyrene 24 %. Vegetable and animal oils, fats, essential oils: PVC Rigid 59 %, Polystyrene 48 %. Halogenated hydrocarbons: PVC Rigid 8 %, Polystyrene 0 %. Foods and beverages: PVC Rigid 100 %, Polystyrene 69 %.Mineral acidsMineral acids, PVC Rigid: 82 % (56)82 %Mineral acids, Polystyrene: 51 % (41)51 %Organic acidsOrganic acids, PVC Rigid: 87 % (45)87 %Organic acids, Polystyrene: 74 % (34)74 %AlkalisAlkalis, PVC Rigid: 100 % (16)100 %Alkalis, Polystyrene: 100 % (17)100 %Salts and salt solutionsSalts and salt solutions, PVC Rigid: 100 % (111)100 %Salts and salt solutions, Polystyrene: 100 % (88)100 %Oxidising agents and halogensOxidising agents and halogens, PVC Rigid: 85 % (39)85 %Oxidising agents and halogens, Polystyrene: 71 % (34)71 %Alcohols and glycolsAlcohols and glycols, PVC Rigid: 79 % (43)79 %Alcohols and glycols, Polystyrene: 64 % (36)64 %PhenolsPhenols, PVC Rigid: 38 % (8)38 %Phenols, Polystyrene: 22 % (9)22 %Ketones and aldehydesKetones and aldehydes, PVC Rigid: 11 % (18)11 %Ketones and aldehydes, Polystyrene: 5 % (21)5 %Esters and ethersEsters and ethers, PVC Rigid: 5 % (39)5 %Esters and ethers, Polystyrene: 3 % (38)3 %Amines and nitrogen compoundsAmines and nitrogen compounds, PVC Rigid: 23 % (22)23 %Amines and nitrogen compounds, Polystyrene: 47 % (15)47 %Aromatic hydrocarbonsAromatic hydrocarbons, PVC Rigid: 0 % (9)0 %Aromatic hydrocarbons, Polystyrene: 0 % (13)0 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, PVC Rigid: 84 % (38)84 %Fuels, mineral oils and aliphatic hydrocarbons, Polystyrene: 24 % (38)24 %Vegetable and animal oils, fats, essential oilsVegetable and animal oils, fats, essential oils, PVC Rigid: 59 % (17)59 %Vegetable and animal oils, fats, essential oils, Polystyrene: 48 % (27)48 %Halogenated hydrocarbonsHalogenated hydrocarbons, PVC Rigid: 8 % (36)8 %Halogenated hydrocarbons, Polystyrene: 0 % (36)0 %Foods and beveragesFoods and beverages, PVC Rigid: 100 % (23)100 %Foods and beverages, Polystyrene: 69 % (32)69 %
PVC RigidPolystyrene
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

PVC Rigid, Polystyrene: How often the two ratings agreePVC Rigid A, Polystyrene A: 164; PVC Rigid A, Polystyrene B: 24; PVC Rigid A, Polystyrene C: 21; PVC Rigid A, Polystyrene D: 18; PVC Rigid B, Polystyrene A: 10; PVC Rigid B, Polystyrene B: 9; PVC Rigid B, Polystyrene C: 5; PVC Rigid B, Polystyrene D: 16; PVC Rigid C, Polystyrene A: 6; PVC Rigid C, Polystyrene B: 5; PVC Rigid C, Polystyrene C: 2; PVC Rigid C, Polystyrene D: 26; PVC Rigid D, Polystyrene A: 6; PVC Rigid D, Polystyrene C: 3; PVC Rigid D, Polystyrene D: 81.PolystyreneABCDPVC RigidAPVC Rigid A, Polystyrene A: 164164PVC Rigid A, Polystyrene B: 2424PVC Rigid A, Polystyrene C: 2121PVC Rigid A, Polystyrene D: 1818BPVC Rigid B, Polystyrene A: 1010PVC Rigid B, Polystyrene B: 99PVC Rigid B, Polystyrene C: 55PVC Rigid B, Polystyrene D: 1616CPVC Rigid C, Polystyrene A: 66PVC Rigid C, Polystyrene B: 55PVC Rigid C, Polystyrene C: 22PVC Rigid C, Polystyrene D: 2626DPVC Rigid D, Polystyrene A: 66PVC Rigid D, Polystyrene B: 00PVC Rigid D, Polystyrene C: 33PVC Rigid D, Polystyrene D: 8181
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPVC Rigid: rated A or BPolystyrene: rated A or B
Mineral acids82 % (56 rows)51 % (41 rows)
Organic acids87 % (45 rows)74 % (34 rows)
Alkalis100 % (16 rows)100 % (17 rows)
Salts and salt solutions100 % (111 rows)100 % (88 rows)
Oxidising agents and halogens85 % (39 rows)71 % (34 rows)
Alcohols and glycols79 % (43 rows)64 % (36 rows)
Phenols38 % (8 rows)22 % (9 rows)
Ketones and aldehydes11 % (18 rows)5 % (21 rows)
Esters and ethers5 % (39 rows)3 % (38 rows)
Amines and nitrogen compounds23 % (22 rows)47 % (15 rows)
Aromatic hydrocarbons0 % (9 rows)0 % (13 rows)
Fuels, mineral oils and aliphatic hydrocarbons84 % (38 rows)24 % (38 rows)
Vegetable and animal oils, fats, essential oils59 % (17 rows)48 % (27 rows)
Halogenated hydrocarbons8 % (36 rows)0 % (36 rows)
Foods and beverages100 % (23 rows)69 % (32 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 67 in total, the first 40 shown.

ChemicalConcentrationPVC RigidPolystyrene
AcetamidesaturatedDA
Acetic Acid90 %AD
AlanineDA
Butanetechnical gradeAD
CamphorDA
CarbazoleDA
Chlorine10 % wetAD
DecahydronaphthaleneAD
Dimethyl Sulfoxide (DMSO)DA
FluorineAD
Formamidetechnical gradeDA
Hydrobromic Acid40 %AD
Hydrobromic Acid50 %AD
Hydrobromic AciddiluteAD
Hydrofluoric Acid70 %AD
HydroquinonesaturatedAD
KeroseneAD
PerfumesAD
Petroleumtechnical gradeAD
Petroleum Ethertechnical gradeAD
Phenol10 %AD
PropanegaseousAD
Propionic Acid50 %AD
White SpiritliquidAD
1-EthylhexanolAC
Benzyl AlcoholBD
Brake FluidAC
BromineBD
Butyric AcidBD
ChlorodifluoromethaneBD
Chromic Acid50 %AC
Corn Germ Oiltechnical gradeCA
Crude Oil100 %AC
CyclohexaneBD
Cyclohexanoltechnical gradeAC
Dichlorodifluoromethane (R-12)BD
Dichlorodifluoromethane (R-12)technical gradeBD
Diesel Fuel100 %AC
Diethyl MalonateBD
Ethanol96 %AC

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is PVC Rigid or Polystyrene more chemical-resistant?

Of 396 chemicals rated for both materials at 20 °C, PVC Rigid and Polystyrene share the same rating in 256 rows (65 %). PVC Rigid is rated better in 110 rows and Polystyrene in 30 rows.

How do PVC Rigid and Polystyrene compare for chemical resistance?

Based on 396 chemicals tested for both: PVC Rigid is rated better with Fuels, mineral oils and aliphatic hydrocarbons, Mineral acids, Foods and beverages, Phenols. Polystyrene is rated better with Amines and nitrogen compounds. They perform similarly with Alkalis, Salts and salt solutions, Ketones and aldehydes, Esters and ethers.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.