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PP vs Polysulfone: Chemical Resistance Compared

Of 303 source rows rated for both materials at 20 °C, 170 (56 %) have the same rating. PP is rated better in 105 rows and Polysulfone in 28. A row is one chemical at one concentration.

Summary

PP is rated better with
Amines and nitrogen compounds (+79 points); Ketones and aldehydes (+55 points); Esters and ethers (+37 points); Organic acids (+28 points); Alcohols and glycols (+19 points); Mineral acids (+17 points)
Polysulfone is rated better with
Fuels, mineral oils and aliphatic hydrocarbons (+12 points)
Within 10 points of each other
Alkalis; Salts and salt solutions; Oxidising agents and halogens; Aromatic hydrocarbons; Halogenated hydrocarbons; Foods and beverages

Points are the difference in the share of rows rated A or B.

The two materials

PP

Polypropylene

Polypropylene resists most acids, alkalis and salt solutions. Concentrated oxidising acids, chlorinated solvents and aromatic hydrocarbons attack it, and it turns brittle below about 0 °C.

Rated rows: 978. A 66 %, B 11 %, C 15 %, D 8 %

All chemicals for PP

Polysulfone

Polysulfone

Polysulfone withstands hot water and steam. Ketones, esters and chlorinated and aromatic solvents attack it.

Rated rows: 303. A 51 %, B 10 %, C 10 %, D 30 %

All chemicals for Polysulfone

Share of rows rated A or B, by chemical class

PP, Polysulfone: Share of rows rated A or B, by chemical classMineral acids: PP 70 %, Polysulfone 53 %. Organic acids: PP 97 %, Polysulfone 69 %. Alkalis: PP 100 %, Polysulfone 100 %. Salts and salt solutions: PP 99 %, Polysulfone 100 %. Oxidising agents and halogens: PP 72 %, Polysulfone 67 %. Alcohols and glycols: PP 93 %, Polysulfone 74 %. Ketones and aldehydes: PP 69 %, Polysulfone 14 %. Esters and ethers: PP 63 %, Polysulfone 26 %. Amines and nitrogen compounds: PP 79 %, Polysulfone 0 %. Aromatic hydrocarbons: PP 14 %, Polysulfone 12 %. Fuels, mineral oils and aliphatic hydrocarbons: PP 63 %, Polysulfone 75 %. Halogenated hydrocarbons: PP 4 %, Polysulfone 14 %. Foods and beverages: PP 100 %, Polysulfone 100 %.Mineral acidsMineral acids, PP: 70 % (63)70 %Mineral acids, Polysulfone: 53 % (34)53 %Organic acidsOrganic acids, PP: 97 % (64)97 %Organic acids, Polysulfone: 69 % (26)69 %AlkalisAlkalis, PP: 100 % (22)100 %Alkalis, Polysulfone: 100 % (15)100 %Salts and salt solutionsSalts and salt solutions, PP: 99 % (198)99 %Salts and salt solutions, Polysulfone: 100 % (49)100 %Oxidising agents and halogensOxidising agents and halogens, PP: 72 % (61)72 %Oxidising agents and halogens, Polysulfone: 67 % (15)67 %Alcohols and glycolsAlcohols and glycols, PP: 93 % (59)93 %Alcohols and glycols, Polysulfone: 74 % (31)74 %Ketones and aldehydesKetones and aldehydes, PP: 69 % (35)69 %Ketones and aldehydes, Polysulfone: 14 % (14)14 %Esters and ethersEsters and ethers, PP: 63 % (71)63 %Esters and ethers, Polysulfone: 26 % (23)26 %Amines and nitrogen compoundsAmines and nitrogen compounds, PP: 79 % (39)79 %Amines and nitrogen compounds, Polysulfone: 0 % (8)0 %Aromatic hydrocarbonsAromatic hydrocarbons, PP: 14 % (14)14 %Aromatic hydrocarbons, Polysulfone: 12 % (8)12 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, PP: 63 % (78)63 %Fuels, mineral oils and aliphatic hydrocarbons, Polysulfone: 75 % (24)75 %Halogenated hydrocarbonsHalogenated hydrocarbons, PP: 4 % (70)4 %Halogenated hydrocarbons, Polysulfone: 14 % (22)14 %Foods and beveragesFoods and beverages, PP: 100 % (46)100 %Foods and beverages, Polysulfone: 100 % (9)100 %
PPPolysulfone
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

PP, Polysulfone: How often the two ratings agreePP A, Polysulfone A: 135; PP A, Polysulfone B: 23; PP A, Polysulfone C: 21; PP A, Polysulfone D: 22; PP B, Polysulfone A: 10; PP B, Polysulfone B: 1; PP B, Polysulfone C: 3; PP B, Polysulfone D: 12; PP C, Polysulfone A: 6; PP C, Polysulfone B: 3; PP C, Polysulfone C: 2; PP C, Polysulfone D: 24; PP D, Polysulfone A: 4; PP D, Polysulfone B: 2; PP D, Polysulfone C: 3; PP D, Polysulfone D: 32.PolysulfoneABCDPPAPP A, Polysulfone A: 135135PP A, Polysulfone B: 2323PP A, Polysulfone C: 2121PP A, Polysulfone D: 2222BPP B, Polysulfone A: 1010PP B, Polysulfone B: 11PP B, Polysulfone C: 33PP B, Polysulfone D: 1212CPP C, Polysulfone A: 66PP C, Polysulfone B: 33PP C, Polysulfone C: 22PP C, Polysulfone D: 2424DPP D, Polysulfone A: 44PP D, Polysulfone B: 22PP D, Polysulfone C: 33PP D, Polysulfone D: 3232
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPP: rated A or BPolysulfone: rated A or B
Mineral acids70 % (63 rows)53 % (34 rows)
Organic acids97 % (64 rows)69 % (26 rows)
Alkalis100 % (22 rows)100 % (15 rows)
Salts and salt solutions99 % (198 rows)100 % (49 rows)
Oxidising agents and halogens72 % (61 rows)67 % (15 rows)
Alcohols and glycols93 % (59 rows)74 % (31 rows)
Phenols79 % (14 rows)–
Ketones and aldehydes69 % (35 rows)14 % (14 rows)
Esters and ethers63 % (71 rows)26 % (23 rows)
Amines and nitrogen compounds79 % (39 rows)0 % (8 rows)
Aromatic hydrocarbons14 % (14 rows)12 % (8 rows)
Fuels, mineral oils and aliphatic hydrocarbons63 % (78 rows)75 % (24 rows)
Vegetable and animal oils, fats, essential oils75 % (48 rows)–
Halogenated hydrocarbons4 % (70 rows)14 % (22 rows)
Foods and beverages100 % (46 rows)100 % (9 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 67 in total, the first 40 shown.

ChemicalConcentrationPPPolysulfone
AcetamidesaturatedAD
Acetic Anhydridetechnical gradeAD
AcetoneAD
AlanineAD
Benzyl AcetateAD
CarbazoleAD
Chloroacetic AcidAD
Chromic Acid10 %AD
Dichlorodifluoromethane (R-12)DA
Dichlorodifluoromethane (R-12)technical gradeDA
Diisooctyl Phthalate (DOP)technical gradeDA
Dimethyl Sulfoxide (DMSO)AD
Dimethylformamide (DMF)AD
Ethyl Acetate100 %AD
Ethylene Glycol Monoethyl Ether AcetateAD
Furfuryl Alcoholtechnical gradeAD
Hydrofluoric Acid70 %AD
Methoxyethyl OleateAD
Methyl Ethyl Ketone (MEK)AD
p-ChloroacetophenoneAD
Phenol10 %AD
Propionic AcidAD
Propionic Acid50 %AD
Resorcinol5 %AD
ResorcinolsaturatedAD
Trifluorotrichloroethane100 %DA
Acetic Acid90 %AC
Amyl Alcohol (1-Pentanol)AC
AnilineBD
BenzaldehydeAC
Benzoic AcidsaturatedAC
Bitter Almond OilAC
Butyric AcidDB
Chromic Acid20 %CA
CreosoteCA
CresolBD
Cyclohexanonetechnical gradeBD
Diethyl KetoneBD
Diethyl MalonateAC
Diethylene Glycol EtherAC

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is PP or Polysulfone more chemical-resistant?

Of 303 chemicals rated for both materials at 20 °C, PP and Polysulfone share the same rating in 170 rows (56 %). PP is rated better in 105 rows and Polysulfone in 28 rows.

How do PP and Polysulfone compare for chemical resistance?

Based on 303 chemicals tested for both: PP is rated better with Amines and nitrogen compounds, Ketones and aldehydes, Esters and ethers, Organic acids. Polysulfone is rated better with Fuels, mineral oils and aliphatic hydrocarbons. They perform similarly with Alkalis, Salts and salt solutions, Oxidising agents and halogens, Aromatic hydrocarbons.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.