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PP vs SAN: Chemical Resistance Compared

Of 363 source rows rated for both materials at 20 °C, 233 (64 %) have the same rating. PP is rated better in 87 rows and SAN in 43. A row is one chemical at one concentration.

Summary

PP is rated better with
Esters and ethers (+63 points); Phenols (+54 points); Ketones and aldehydes (+48 points); Amines and nitrogen compounds (+23 points); Alcohols and glycols (+23 points); Organic acids (+18 points); Foods and beverages (+18 points)
SAN is rated better with
Fuels, mineral oils and aliphatic hydrocarbons (+16 points)
Within 10 points of each other
Mineral acids; Alkalis; Salts and salt solutions; Oxidising agents and halogens; Vegetable and animal oils, fats, essential oils; Halogenated hydrocarbons

Points are the difference in the share of rows rated A or B.

The two materials

PP

Polypropylene

Polypropylene resists most acids, alkalis and salt solutions. Concentrated oxidising acids, chlorinated solvents and aromatic hydrocarbons attack it, and it turns brittle below about 0 °C.

Rated rows: 978. A 66 %, B 11 %, C 15 %, D 8 %

All chemicals for PP

SAN

Styrene-acrylonitrile

Styrene-acrylonitrile resists oils and dilute acids better than polystyrene, but ketones, esters and aromatic and chlorinated solvents still attack it.

Rated rows: 364. A 67 %, B 0 %, C 9 %, D 24 %

All chemicals for SAN

Share of rows rated A or B, by chemical class

PP, SAN: Share of rows rated A or B, by chemical classMineral acids: PP 70 %, SAN 61 %. Organic acids: PP 97 %, SAN 79 %. Alkalis: PP 100 %, SAN 100 %. Salts and salt solutions: PP 99 %, SAN 100 %. Oxidising agents and halogens: PP 72 %, SAN 73 %. Alcohols and glycols: PP 93 %, SAN 70 %. Phenols: PP 79 %, SAN 25 %. Ketones and aldehydes: PP 69 %, SAN 21 %. Esters and ethers: PP 63 %, SAN 0 %. Amines and nitrogen compounds: PP 79 %, SAN 56 %. Fuels, mineral oils and aliphatic hydrocarbons: PP 63 %, SAN 79 %. Vegetable and animal oils, fats, essential oils: PP 75 %, SAN 68 %. Halogenated hydrocarbons: PP 4 %, SAN 5 %. Foods and beverages: PP 100 %, SAN 82 %.Mineral acidsMineral acids, PP: 70 % (63)70 %Mineral acids, SAN: 61 % (18)61 %Organic acidsOrganic acids, PP: 97 % (64)97 %Organic acids, SAN: 79 % (24)79 %AlkalisAlkalis, PP: 100 % (22)100 %Alkalis, SAN: 100 % (8)100 %Salts and salt solutionsSalts and salt solutions, PP: 99 % (198)99 %Salts and salt solutions, SAN: 100 % (80)100 %Oxidising agents and halogensOxidising agents and halogens, PP: 72 % (61)72 %Oxidising agents and halogens, SAN: 73 % (26)73 %Alcohols and glycolsAlcohols and glycols, PP: 93 % (59)93 %Alcohols and glycols, SAN: 70 % (33)70 %PhenolsPhenols, PP: 79 % (14)79 %Phenols, SAN: 25 % (8)25 %Ketones and aldehydesKetones and aldehydes, PP: 69 % (35)69 %Ketones and aldehydes, SAN: 21 % (19)21 %Esters and ethersEsters and ethers, PP: 63 % (71)63 %Esters and ethers, SAN: 0 % (19)0 %Amines and nitrogen compoundsAmines and nitrogen compounds, PP: 79 % (39)79 %Amines and nitrogen compounds, SAN: 56 % (9)56 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, PP: 63 % (78)63 %Fuels, mineral oils and aliphatic hydrocarbons, SAN: 79 % (24)79 %Vegetable and animal oils, fats, essential oilsVegetable and animal oils, fats, essential oils, PP: 75 % (48)75 %Vegetable and animal oils, fats, essential oils, SAN: 68 % (22)68 %Halogenated hydrocarbonsHalogenated hydrocarbons, PP: 4 % (70)4 %Halogenated hydrocarbons, SAN: 5 % (20)5 %Foods and beveragesFoods and beverages, PP: 100 % (46)100 %Foods and beverages, SAN: 82 % (22)82 %
PPSAN
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

PP, SAN: How often the two ratings agreePP A, SAN A: 206; PP A, SAN B: 1; PP A, SAN C: 16; PP A, SAN D: 16; PP B, SAN A: 26; PP B, SAN C: 7; PP B, SAN D: 18; PP C, SAN A: 10; PP C, SAN C: 4; PP C, SAN D: 29; PP D, SAN C: 7; PP D, SAN D: 23.SANABCDPPAPP A, SAN A: 206206PP A, SAN B: 11PP A, SAN C: 1616PP A, SAN D: 1616BPP B, SAN A: 2626PP B, SAN B: 00PP B, SAN C: 77PP B, SAN D: 1818CPP C, SAN A: 1010PP C, SAN B: 00PP C, SAN C: 44PP C, SAN D: 2929DPP D, SAN A: 00PP D, SAN B: 00PP D, SAN C: 77PP D, SAN D: 2323
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPP: rated A or BSAN: rated A or B
Mineral acids70 % (63 rows)61 % (18 rows)
Organic acids97 % (64 rows)79 % (24 rows)
Alkalis100 % (22 rows)100 % (8 rows)
Salts and salt solutions99 % (198 rows)100 % (80 rows)
Oxidising agents and halogens72 % (61 rows)73 % (26 rows)
Alcohols and glycols93 % (59 rows)70 % (33 rows)
Phenols79 % (14 rows)25 % (8 rows)
Ketones and aldehydes69 % (35 rows)21 % (19 rows)
Esters and ethers63 % (71 rows)0 % (19 rows)
Amines and nitrogen compounds79 % (39 rows)56 % (9 rows)
Aromatic hydrocarbons14 % (14 rows)–
Fuels, mineral oils and aliphatic hydrocarbons63 % (78 rows)79 % (24 rows)
Vegetable and animal oils, fats, essential oils75 % (48 rows)68 % (22 rows)
Halogenated hydrocarbons4 % (70 rows)5 % (20 rows)
Foods and beverages100 % (46 rows)82 % (22 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 60 in total, the first 40 shown.

ChemicalConcentrationPPSAN
Acetic Acid90 %AD
AcetoneAD
Benzyl AcetateAD
Brake FluidAD
CarbazoleAD
DDT (Emulsion)AD
Dibutyl Sebacatetechnical gradeAD
Dimethylformamide (DMF)AD
Ethyl Acetate100 %AD
Methyl Acetatetechnical gradeAD
Methyl Ethyl Ketone (MEK)AD
Methyl SalicylateAD
Phenol100 %AD
PhenylethanolAD
Propylene OxideAD
Tricresyl Phosphate (TCP)technical gradeAD
1-PentanethiolBD
5-HydroxymethylfurfuralBD
Acetylene100 %AC
Allyl Alcohol96 %BD
Allyl Mustard OilBD
Chloroacetic AcidAC
Chloroacetic Acid50 %AC
ClovesgroundBD
CyclohexaneCA
Cyclohexanonetechnical gradeBD
Diacetone AlcoholBD
Diethyl KetoneBD
Dimethyl Phthalate (DMP)100 %BD
Ethyl BenzoateBD
Ethyl Glycol100 %BD
Formic Acid98-100 %AC
Furfuryl Alcoholtechnical gradeAC
HexachlorobenzeneCA
Hydrofluoric Acid50 %AC
Iodine TinctureAC
IsobutanolAC
Methyl Isobutyl Ketone (MIBK)BD
Lanolintechnical gradeCA
LigroinCA

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is PP or SAN more chemical-resistant?

Of 363 chemicals rated for both materials at 20 °C, PP and SAN share the same rating in 233 rows (64 %). PP is rated better in 87 rows and SAN in 43 rows.

How do PP and SAN compare for chemical resistance?

Based on 363 chemicals tested for both: PP is rated better with Esters and ethers, Phenols, Ketones and aldehydes, Amines and nitrogen compounds. SAN is rated better with Fuels, mineral oils and aliphatic hydrocarbons. They perform similarly with Mineral acids, Alkalis, Salts and salt solutions, Oxidising agents and halogens.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.