ChemicalResistance
ChemicalResistance.org

PETG vs Polysulfone: Chemical Resistance Compared

Of 231 source rows rated for both materials at 20 °C, 131 (57 %) have the same rating. PETG is rated better in 46 rows and Polysulfone in 54. A row is one chemical at one concentration.

Summary

PETG is rated better with
Amines and nitrogen compounds (+78 points); Esters and ethers (+31 points); Alcohols and glycols (+26 points); Fuels, mineral oils and aliphatic hydrocarbons (+23 points); Halogenated hydrocarbons (+18 points)
Polysulfone is rated better with
Alkalis (+55 points); Oxidising agents and halogens (+38 points); Mineral acids (+33 points)
Within 10 points of each other
Organic acids; Salts and salt solutions; Ketones and aldehydes; Foods and beverages

Points are the difference in the share of rows rated A or B.

The two materials

PETG

Polyethylene terephthalate glycol (co-polyester)

PETG is a co-polyester for clear containers. Strong acids and alkalis and most organic solvents attack it.

Rated rows: 619. A 55 %, B 23 %, C 4 %, D 18 %

All chemicals for PETG

Polysulfone

Polysulfone

Polysulfone withstands hot water and steam. Ketones, esters and chlorinated and aromatic solvents attack it.

Rated rows: 303. A 51 %, B 10 %, C 10 %, D 30 %

All chemicals for Polysulfone

Share of rows rated A or B, by chemical class

PETG, Polysulfone: Share of rows rated A or B, by chemical classMineral acids: PETG 20 %, Polysulfone 53 %. Organic acids: PETG 70 %, Polysulfone 69 %. Alkalis: PETG 45 %, Polysulfone 100 %. Salts and salt solutions: PETG 100 %, Polysulfone 100 %. Oxidising agents and halogens: PETG 29 %, Polysulfone 67 %. Alcohols and glycols: PETG 100 %, Polysulfone 74 %. Ketones and aldehydes: PETG 21 %, Polysulfone 14 %. Esters and ethers: PETG 57 %, Polysulfone 26 %. Amines and nitrogen compounds: PETG 78 %, Polysulfone 0 %. Fuels, mineral oils and aliphatic hydrocarbons: PETG 98 %, Polysulfone 75 %. Halogenated hydrocarbons: PETG 32 %, Polysulfone 14 %. Foods and beverages: PETG 100 %, Polysulfone 100 %.Mineral acidsMineral acids, PETG: 20 % (41)20 %Mineral acids, Polysulfone: 53 % (34)53 %Organic acidsOrganic acids, PETG: 70 % (33)70 %Organic acids, Polysulfone: 69 % (26)69 %AlkalisAlkalis, PETG: 45 % (20)45 %Alkalis, Polysulfone: 100 % (15)100 %Salts and salt solutionsSalts and salt solutions, PETG: 100 % (159)100 %Salts and salt solutions, Polysulfone: 100 % (49)100 %Oxidising agents and halogensOxidising agents and halogens, PETG: 29 % (38)29 %Oxidising agents and halogens, Polysulfone: 67 % (15)67 %Alcohols and glycolsAlcohols and glycols, PETG: 100 % (40)100 %Alcohols and glycols, Polysulfone: 74 % (31)74 %Ketones and aldehydesKetones and aldehydes, PETG: 21 % (24)21 %Ketones and aldehydes, Polysulfone: 14 % (14)14 %Esters and ethersEsters and ethers, PETG: 57 % (28)57 %Esters and ethers, Polysulfone: 26 % (23)26 %Amines and nitrogen compoundsAmines and nitrogen compounds, PETG: 78 % (9)78 %Amines and nitrogen compounds, Polysulfone: 0 % (8)0 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, PETG: 98 % (65)98 %Fuels, mineral oils and aliphatic hydrocarbons, Polysulfone: 75 % (24)75 %Halogenated hydrocarbonsHalogenated hydrocarbons, PETG: 32 % (25)32 %Halogenated hydrocarbons, Polysulfone: 14 % (22)14 %Foods and beveragesFoods and beverages, PETG: 100 % (43)100 %Foods and beverages, Polysulfone: 100 % (9)100 %
PETGPolysulfone
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

PETG, Polysulfone: How often the two ratings agreePETG A, Polysulfone A: 85; PETG A, Polysulfone B: 13; PETG A, Polysulfone C: 9; PETG A, Polysulfone D: 15; PETG B, Polysulfone A: 24; PETG B, Polysulfone B: 7; PETG B, Polysulfone C: 1; PETG B, Polysulfone D: 3; PETG C, Polysulfone A: 8; PETG C, Polysulfone D: 5; PETG D, Polysulfone A: 14; PETG D, Polysulfone B: 1; PETG D, Polysulfone C: 7; PETG D, Polysulfone D: 39.PolysulfoneABCDPETGAPETG A, Polysulfone A: 8585PETG A, Polysulfone B: 1313PETG A, Polysulfone C: 99PETG A, Polysulfone D: 1515BPETG B, Polysulfone A: 2424PETG B, Polysulfone B: 77PETG B, Polysulfone C: 11PETG B, Polysulfone D: 33CPETG C, Polysulfone A: 88PETG C, Polysulfone B: 00PETG C, Polysulfone C: 00PETG C, Polysulfone D: 55DPETG D, Polysulfone A: 1414PETG D, Polysulfone B: 11PETG D, Polysulfone C: 77PETG D, Polysulfone D: 3939
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPETG: rated A or BPolysulfone: rated A or B
Mineral acids20 % (41 rows)53 % (34 rows)
Organic acids70 % (33 rows)69 % (26 rows)
Alkalis45 % (20 rows)100 % (15 rows)
Salts and salt solutions100 % (159 rows)100 % (49 rows)
Oxidising agents and halogens29 % (38 rows)67 % (15 rows)
Alcohols and glycols100 % (40 rows)74 % (31 rows)
Ketones and aldehydes21 % (24 rows)14 % (14 rows)
Esters and ethers57 % (28 rows)26 % (23 rows)
Amines and nitrogen compounds78 % (9 rows)0 % (8 rows)
Aromatic hydrocarbons–12 % (8 rows)
Fuels, mineral oils and aliphatic hydrocarbons98 % (65 rows)75 % (24 rows)
Vegetable and animal oils, fats, essential oils100 % (34 rows)–
Halogenated hydrocarbons32 % (25 rows)14 % (22 rows)
Foods and beverages100 % (43 rows)100 % (9 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 50 in total, the first 40 shown.

ChemicalConcentrationPETGPolysulfone
1,3-ButadieneAD
Amyl AcetateAD
Battery Acid38 %DA
Benzenesulfonic AcidsaturatedDA
Butyl Acrylate100 %AD
Carbon TetrachlorideAD
ChlorobenzeneAD
ChlorodifluoromethaneAD
Chromic Acid20 %DA
CyclohexaneAD
Diethyl Ethertechnical gradeAD
Dimethylformamide (DMF)AD
Furfuryl Alcoholtechnical gradeAD
Hydrochloric Acid35 %DA
Hydrochloric AcidconcentratedDA
NitrobenzeneAD
Potassium Hydroxide1 %DA
Potassium Hydroxide30 %DA
Potassium Hydroxide50 %DA
Potassium HydroxideconcentratedDA
Sodium Hydroxide (Caustic Soda)30 %DA
Sodium Hydroxide (Caustic Soda)45 %DA
Sodium Hydroxide (Caustic Soda)50 %DA
Sodium Hydroxide (Caustic Soda)60 %DA
Sulfuric Acid60 %DA
Tetrahydrofuran (THF)AD
Tetrahydronaphthalenetechnical gradeAD
TolueneAD
Turpentine OilAD
AlanineBD
Amyl Alcohol (1-Pentanol)AC
Benzoic AcidsaturatedAC
Bitter Orange OilAC
BromobenzeneBD
Calcium HypochloritesaturatedCA
Dibutyl Ethertechnical gradeAC
HexanolAC
Hydrochloric Acid20 %CA
Hydrofluoric Acid4 %DB
MethanolAC

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is PETG or Polysulfone more chemical-resistant?

Of 231 chemicals rated for both materials at 20 °C, PETG and Polysulfone share the same rating in 131 rows (57 %). PETG is rated better in 46 rows and Polysulfone in 54 rows.

How do PETG and Polysulfone compare for chemical resistance?

Based on 231 chemicals tested for both: PETG is rated better with Amines and nitrogen compounds, Esters and ethers, Alcohols and glycols, Fuels, mineral oils and aliphatic hydrocarbons. Polysulfone is rated better with Alkalis, Oxidising agents and halogens, Mineral acids. They perform similarly with Organic acids, Salts and salt solutions, Ketones and aldehydes, Foods and beverages.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.