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HDPE vs Polysulfone: Chemical Resistance Compared

Of 290 source rows rated for both materials at 20 °C, 157 (54 %) have the same rating. HDPE is rated better in 117 rows and Polysulfone in 16. A row is one chemical at one concentration.

Summary

HDPE is rated better with
Amines and nitrogen compounds (+90 points); Ketones and aldehydes (+70 points); Esters and ethers (+47 points); Organic acids (+26 points); Mineral acids (+26 points); Aromatic hydrocarbons (+21 points); Alcohols and glycols (+19 points); Oxidising agents and halogens (+11 points)
Within 10 points of each other
Alkalis; Salts and salt solutions; Fuels, mineral oils and aliphatic hydrocarbons; Halogenated hydrocarbons; Foods and beverages

Points are the difference in the share of rows rated A or B.

The two materials

HDPE

High-density polyethylene

High-density polyethylene resists most aqueous acids, alkalis and salt solutions. Strong oxidising acids, chlorinated solvents and aromatic hydrocarbons attack or swell it. Continuous service is usually limited to about 80 °C.

Rated rows: 686. A 82 %, B 3 %, C 9 %, D 6 %

All chemicals for HDPE

Polysulfone

Polysulfone

Polysulfone withstands hot water and steam. Ketones, esters and chlorinated and aromatic solvents attack it.

Rated rows: 303. A 51 %, B 10 %, C 10 %, D 30 %

All chemicals for Polysulfone

Share of rows rated A or B, by chemical class

HDPE, Polysulfone: Share of rows rated A or B, by chemical classMineral acids: HDPE 79 %, Polysulfone 53 %. Organic acids: HDPE 95 %, Polysulfone 69 %. Alkalis: HDPE 100 %, Polysulfone 100 %. Salts and salt solutions: HDPE 100 %, Polysulfone 100 %. Oxidising agents and halogens: HDPE 78 %, Polysulfone 67 %. Alcohols and glycols: HDPE 93 %, Polysulfone 74 %. Ketones and aldehydes: HDPE 84 %, Polysulfone 14 %. Esters and ethers: HDPE 73 %, Polysulfone 26 %. Amines and nitrogen compounds: HDPE 90 %, Polysulfone 0 %. Aromatic hydrocarbons: HDPE 33 %, Polysulfone 12 %. Fuels, mineral oils and aliphatic hydrocarbons: HDPE 79 %, Polysulfone 75 %. Halogenated hydrocarbons: HDPE 10 %, Polysulfone 14 %. Foods and beverages: HDPE 100 %, Polysulfone 100 %.Mineral acidsMineral acids, HDPE: 79 % (56)79 %Mineral acids, Polysulfone: 53 % (34)53 %Organic acidsOrganic acids, HDPE: 95 % (58)95 %Organic acids, Polysulfone: 69 % (26)69 %AlkalisAlkalis, HDPE: 100 % (22)100 %Alkalis, Polysulfone: 100 % (15)100 %Salts and salt solutionsSalts and salt solutions, HDPE: 100 % (193)100 %Salts and salt solutions, Polysulfone: 100 % (49)100 %Oxidising agents and halogensOxidising agents and halogens, HDPE: 78 % (40)78 %Oxidising agents and halogens, Polysulfone: 67 % (15)67 %Alcohols and glycolsAlcohols and glycols, HDPE: 93 % (43)93 %Alcohols and glycols, Polysulfone: 74 % (31)74 %Ketones and aldehydesKetones and aldehydes, HDPE: 84 % (19)84 %Ketones and aldehydes, Polysulfone: 14 % (14)14 %Esters and ethersEsters and ethers, HDPE: 73 % (37)73 %Esters and ethers, Polysulfone: 26 % (23)26 %Amines and nitrogen compoundsAmines and nitrogen compounds, HDPE: 90 % (21)90 %Amines and nitrogen compounds, Polysulfone: 0 % (8)0 %Aromatic hydrocarbonsAromatic hydrocarbons, HDPE: 33 % (9)33 %Aromatic hydrocarbons, Polysulfone: 12 % (8)12 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, HDPE: 79 % (38)79 %Fuels, mineral oils and aliphatic hydrocarbons, Polysulfone: 75 % (24)75 %Halogenated hydrocarbonsHalogenated hydrocarbons, HDPE: 10 % (31)10 %Halogenated hydrocarbons, Polysulfone: 14 % (22)14 %Foods and beveragesFoods and beverages, HDPE: 100 % (32)100 %Foods and beverages, Polysulfone: 100 % (9)100 %
HDPEPolysulfone
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

HDPE, Polysulfone: How often the two ratings agreeHDPE A, Polysulfone A: 134; HDPE A, Polysulfone B: 24; HDPE A, Polysulfone C: 21; HDPE A, Polysulfone D: 31; HDPE B, Polysulfone A: 7; HDPE B, Polysulfone B: 3; HDPE B, Polysulfone C: 3; HDPE B, Polysulfone D: 11; HDPE C, Polysulfone A: 3; HDPE C, Polysulfone B: 2; HDPE C, Polysulfone C: 4; HDPE C, Polysulfone D: 27; HDPE D, Polysulfone A: 4; HDPE D, Polysulfone D: 16.PolysulfoneABCDHDPEAHDPE A, Polysulfone A: 134134HDPE A, Polysulfone B: 2424HDPE A, Polysulfone C: 2121HDPE A, Polysulfone D: 3131BHDPE B, Polysulfone A: 77HDPE B, Polysulfone B: 33HDPE B, Polysulfone C: 33HDPE B, Polysulfone D: 1111CHDPE C, Polysulfone A: 33HDPE C, Polysulfone B: 22HDPE C, Polysulfone C: 44HDPE C, Polysulfone D: 2727DHDPE D, Polysulfone A: 44HDPE D, Polysulfone B: 00HDPE D, Polysulfone C: 00HDPE D, Polysulfone D: 1616
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classHDPE: rated A or BPolysulfone: rated A or B
Mineral acids79 % (56 rows)53 % (34 rows)
Organic acids95 % (58 rows)69 % (26 rows)
Alkalis100 % (22 rows)100 % (15 rows)
Salts and salt solutions100 % (193 rows)100 % (49 rows)
Oxidising agents and halogens78 % (40 rows)67 % (15 rows)
Alcohols and glycols93 % (43 rows)74 % (31 rows)
Phenols62 % (8 rows)–
Ketones and aldehydes84 % (19 rows)14 % (14 rows)
Esters and ethers73 % (37 rows)26 % (23 rows)
Amines and nitrogen compounds90 % (21 rows)0 % (8 rows)
Aromatic hydrocarbons33 % (9 rows)12 % (8 rows)
Fuels, mineral oils and aliphatic hydrocarbons79 % (38 rows)75 % (24 rows)
Vegetable and animal oils, fats, essential oils71 % (21 rows)–
Halogenated hydrocarbons10 % (31 rows)14 % (22 rows)
Foods and beverages100 % (32 rows)100 % (9 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 70 in total, the first 40 shown.

ChemicalConcentrationHDPEPolysulfone
AcetamidesaturatedAD
AcetoneAD
AcetonitrileAD
AcrylonitrileAD
AlanineAD
Amyl AcetateAD
AnilineAD
Benzyl AcetateAD
Butyl Acrylate100 %AD
CarbazoleAD
Chloroacetic AcidAD
Chromic Acid10 %AD
Cyclohexanonetechnical gradeAD
DecahydronaphthaleneAD
Dichlorodifluoromethane (R-12)DA
Dichlorodifluoromethane (R-12)technical gradeDA
Diisooctyl Phthalate (DOP)technical gradeDA
Dimethyl Sulfoxide (DMSO)AD
Dimethylformamide (DMF)AD
Ethyl Acetate100 %AD
Ethylene Glycol Monoethyl Ether AcetateAD
Furfuryl Alcoholtechnical gradeAD
Methyl Isobutyl Ketone (MIBK)AD
Isopropyl AcetateAD
Methoxyethyl OleateAD
Methyl Ethyl Ketone (MEK)AD
Methyl Propyl Ketone (2-Pentanone)AD
p-ChloroacetophenoneAD
Phenol10 %AD
Propionic AcidAD
Propionic Acid50 %AD
PyridineAD
Resorcinol5 %AD
ResorcinolsaturatedAD
Trifluorotrichloroethane100 %DA
1,4-DichlorobenzeneBD
Acetic Acid90 %AC
Amyl Alcohol (1-Pentanol)AC
BenzaldehydeAC
Benzoic AcidsaturatedAC

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is HDPE or Polysulfone more chemical-resistant?

Of 290 chemicals rated for both materials at 20 °C, HDPE and Polysulfone share the same rating in 157 rows (54 %). HDPE is rated better in 117 rows and Polysulfone in 16 rows.

How do HDPE and Polysulfone compare for chemical resistance?

Based on 290 chemicals tested for both: HDPE is rated better with Amines and nitrogen compounds, Ketones and aldehydes, Esters and ethers, Organic acids. Polysulfone is rated better with –. They perform similarly with Alkalis, Salts and salt solutions, Fuels, mineral oils and aliphatic hydrocarbons, Halogenated hydrocarbons.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.