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Polycarbonate vs Polysulfone: Chemical Resistance Compared

Of 303 source rows rated for both materials at 20 °C, 199 (66 %) have the same rating. Polycarbonate is rated better in 30 rows and Polysulfone in 74. A row is one chemical at one concentration.

Summary

Polycarbonate is rated better with
Amines and nitrogen compounds (+13 points)
Polysulfone is rated better with
Alkalis (+82 points); Esters and ethers (+25 points); Mineral acids (+21 points); Fuels, mineral oils and aliphatic hydrocarbons (+20 points); Organic acids (+15 points); Halogenated hydrocarbons (+14 points); Aromatic hydrocarbons (+12 points)
Within 10 points of each other
Salts and salt solutions; Oxidising agents and halogens; Alcohols and glycols; Ketones and aldehydes; Foods and beverages

Points are the difference in the share of rows rated A or B.

The two materials

Polycarbonate

Polycarbonate

Polycarbonate is attacked by alkalis, amines, ketones, esters and many organic solvents, and it stress-cracks under load in contact with them.

Rated rows: 953. A 28 %, B 25 %, C 24 %, D 23 %

All chemicals for Polycarbonate

Polysulfone

Polysulfone

Polysulfone withstands hot water and steam. Ketones, esters and chlorinated and aromatic solvents attack it.

Rated rows: 303. A 51 %, B 10 %, C 10 %, D 30 %

All chemicals for Polysulfone

Share of rows rated A or B, by chemical class

Polycarbonate, Polysulfone: Share of rows rated A or B, by chemical classMineral acids: Polycarbonate 32 %, Polysulfone 53 %. Organic acids: Polycarbonate 54 %, Polysulfone 69 %. Alkalis: Polycarbonate 18 %, Polysulfone 100 %. Salts and salt solutions: Polycarbonate 91 %, Polysulfone 100 %. Oxidising agents and halogens: Polycarbonate 66 %, Polysulfone 67 %. Alcohols and glycols: Polycarbonate 72 %, Polysulfone 74 %. Ketones and aldehydes: Polycarbonate 14 %, Polysulfone 14 %. Esters and ethers: Polycarbonate 1 %, Polysulfone 26 %. Amines and nitrogen compounds: Polycarbonate 13 %, Polysulfone 0 %. Aromatic hydrocarbons: Polycarbonate 0 %, Polysulfone 12 %. Fuels, mineral oils and aliphatic hydrocarbons: Polycarbonate 55 %, Polysulfone 75 %. Halogenated hydrocarbons: Polycarbonate 0 %, Polysulfone 14 %. Foods and beverages: Polycarbonate 91 %, Polysulfone 100 %.Mineral acidsMineral acids, Polycarbonate: 32 % (59)32 %Mineral acids, Polysulfone: 53 % (34)53 %Organic acidsOrganic acids, Polycarbonate: 54 % (63)54 %Organic acids, Polysulfone: 69 % (26)69 %AlkalisAlkalis, Polycarbonate: 18 % (22)18 %Alkalis, Polysulfone: 100 % (15)100 %Salts and salt solutionsSalts and salt solutions, Polycarbonate: 91 % (197)91 %Salts and salt solutions, Polysulfone: 100 % (49)100 %Oxidising agents and halogensOxidising agents and halogens, Polycarbonate: 66 % (61)66 %Oxidising agents and halogens, Polysulfone: 67 % (15)67 %Alcohols and glycolsAlcohols and glycols, Polycarbonate: 72 % (57)72 %Alcohols and glycols, Polysulfone: 74 % (31)74 %Ketones and aldehydesKetones and aldehydes, Polycarbonate: 14 % (35)14 %Ketones and aldehydes, Polysulfone: 14 % (14)14 %Esters and ethersEsters and ethers, Polycarbonate: 1 % (69)1 %Esters and ethers, Polysulfone: 26 % (23)26 %Amines and nitrogen compoundsAmines and nitrogen compounds, Polycarbonate: 13 % (38)13 %Amines and nitrogen compounds, Polysulfone: 0 % (8)0 %Aromatic hydrocarbonsAromatic hydrocarbons, Polycarbonate: 0 % (14)0 %Aromatic hydrocarbons, Polysulfone: 12 % (8)12 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, Polycarbonate: 55 % (75)55 %Fuels, mineral oils and aliphatic hydrocarbons, Polysulfone: 75 % (24)75 %Halogenated hydrocarbonsHalogenated hydrocarbons, Polycarbonate: 0 % (70)0 %Halogenated hydrocarbons, Polysulfone: 14 % (22)14 %Foods and beveragesFoods and beverages, Polycarbonate: 91 % (46)91 %Foods and beverages, Polysulfone: 100 % (9)100 %
PolycarbonatePolysulfone
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

Polycarbonate, Polysulfone: How often the two ratings agreePolycarbonate A, Polysulfone A: 101; Polycarbonate A, Polysulfone B: 7; Polycarbonate A, Polysulfone C: 2; Polycarbonate B, Polysulfone A: 18; Polycarbonate B, Polysulfone B: 10; Polycarbonate B, Polysulfone C: 7; Polycarbonate B, Polysulfone D: 4; Polycarbonate C, Polysulfone A: 22; Polycarbonate C, Polysulfone B: 5; Polycarbonate C, Polysulfone C: 12; Polycarbonate C, Polysulfone D: 10; Polycarbonate D, Polysulfone A: 14; Polycarbonate D, Polysulfone B: 7; Polycarbonate D, Polysulfone C: 8; Polycarbonate D, Polysulfone D: 76.PolysulfoneABCDPolycarbonateAPolycarbonate A, Polysulfone A: 101101Polycarbonate A, Polysulfone B: 77Polycarbonate A, Polysulfone C: 22Polycarbonate A, Polysulfone D: 00BPolycarbonate B, Polysulfone A: 1818Polycarbonate B, Polysulfone B: 1010Polycarbonate B, Polysulfone C: 77Polycarbonate B, Polysulfone D: 44CPolycarbonate C, Polysulfone A: 2222Polycarbonate C, Polysulfone B: 55Polycarbonate C, Polysulfone C: 1212Polycarbonate C, Polysulfone D: 1010DPolycarbonate D, Polysulfone A: 1414Polycarbonate D, Polysulfone B: 77Polycarbonate D, Polysulfone C: 88Polycarbonate D, Polysulfone D: 7676
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPolycarbonate: rated A or BPolysulfone: rated A or B
Mineral acids32 % (59 rows)53 % (34 rows)
Organic acids54 % (63 rows)69 % (26 rows)
Alkalis18 % (22 rows)100 % (15 rows)
Salts and salt solutions91 % (197 rows)100 % (49 rows)
Oxidising agents and halogens66 % (61 rows)67 % (15 rows)
Alcohols and glycols72 % (57 rows)74 % (31 rows)
Phenols14 % (14 rows)–
Ketones and aldehydes14 % (35 rows)14 % (14 rows)
Esters and ethers1 % (69 rows)26 % (23 rows)
Amines and nitrogen compounds13 % (38 rows)0 % (8 rows)
Aromatic hydrocarbons0 % (14 rows)12 % (8 rows)
Fuels, mineral oils and aliphatic hydrocarbons55 % (75 rows)75 % (24 rows)
Vegetable and animal oils, fats, essential oils73 % (48 rows)–
Halogenated hydrocarbons0 % (70 rows)14 % (22 rows)
Foods and beverages91 % (46 rows)100 % (9 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 49 in total, the first 40 shown.

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is Polycarbonate or Polysulfone more chemical-resistant?

Of 303 chemicals rated for both materials at 20 °C, Polycarbonate and Polysulfone share the same rating in 199 rows (66 %). Polycarbonate is rated better in 30 rows and Polysulfone in 74 rows.

How do Polycarbonate and Polysulfone compare for chemical resistance?

Based on 303 chemicals tested for both: Polycarbonate is rated better with Amines and nitrogen compounds. Polysulfone is rated better with Alkalis, Esters and ethers, Mineral acids, Fuels, mineral oils and aliphatic hydrocarbons. They perform similarly with Salts and salt solutions, Oxidising agents and halogens, Alcohols and glycols, Ketones and aldehydes.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.