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Polystyrene vs Polysulfone: Chemical Resistance Compared

Of 287 source rows rated for both materials at 20 °C, 187 (65 %) have the same rating. Polystyrene is rated better in 25 rows and Polysulfone in 75. A row is one chemical at one concentration.

Summary

Polystyrene is rated better with
Amines and nitrogen compounds (+47 points)
Polysulfone is rated better with
Fuels, mineral oils and aliphatic hydrocarbons (+51 points); Foods and beverages (+31 points); Esters and ethers (+23 points); Halogenated hydrocarbons (+14 points); Aromatic hydrocarbons (+12 points)
Within 10 points of each other
Mineral acids; Organic acids; Alkalis; Salts and salt solutions; Oxidising agents and halogens; Alcohols and glycols; Ketones and aldehydes

Points are the difference in the share of rows rated A or B.

The two materials

Polystyrene

Polystyrene

Polystyrene is attacked by most organic solvents, including ketones, esters, aromatic and chlorinated hydrocarbons. It is used for dilute aqueous solutions.

Rated rows: 504. A 45 %, B 8 %, C 8 %, D 39 %

All chemicals for Polystyrene

Polysulfone

Polysulfone

Polysulfone withstands hot water and steam. Ketones, esters and chlorinated and aromatic solvents attack it.

Rated rows: 303. A 51 %, B 10 %, C 10 %, D 30 %

All chemicals for Polysulfone

Share of rows rated A or B, by chemical class

Polystyrene, Polysulfone: Share of rows rated A or B, by chemical classMineral acids: Polystyrene 51 %, Polysulfone 53 %. Organic acids: Polystyrene 74 %, Polysulfone 69 %. Alkalis: Polystyrene 100 %, Polysulfone 100 %. Salts and salt solutions: Polystyrene 100 %, Polysulfone 100 %. Oxidising agents and halogens: Polystyrene 71 %, Polysulfone 67 %. Alcohols and glycols: Polystyrene 64 %, Polysulfone 74 %. Ketones and aldehydes: Polystyrene 5 %, Polysulfone 14 %. Esters and ethers: Polystyrene 3 %, Polysulfone 26 %. Amines and nitrogen compounds: Polystyrene 47 %, Polysulfone 0 %. Aromatic hydrocarbons: Polystyrene 0 %, Polysulfone 12 %. Fuels, mineral oils and aliphatic hydrocarbons: Polystyrene 24 %, Polysulfone 75 %. Halogenated hydrocarbons: Polystyrene 0 %, Polysulfone 14 %. Foods and beverages: Polystyrene 69 %, Polysulfone 100 %.Mineral acidsMineral acids, Polystyrene: 51 % (41)51 %Mineral acids, Polysulfone: 53 % (34)53 %Organic acidsOrganic acids, Polystyrene: 74 % (34)74 %Organic acids, Polysulfone: 69 % (26)69 %AlkalisAlkalis, Polystyrene: 100 % (17)100 %Alkalis, Polysulfone: 100 % (15)100 %Salts and salt solutionsSalts and salt solutions, Polystyrene: 100 % (88)100 %Salts and salt solutions, Polysulfone: 100 % (49)100 %Oxidising agents and halogensOxidising agents and halogens, Polystyrene: 71 % (34)71 %Oxidising agents and halogens, Polysulfone: 67 % (15)67 %Alcohols and glycolsAlcohols and glycols, Polystyrene: 64 % (36)64 %Alcohols and glycols, Polysulfone: 74 % (31)74 %Ketones and aldehydesKetones and aldehydes, Polystyrene: 5 % (21)5 %Ketones and aldehydes, Polysulfone: 14 % (14)14 %Esters and ethersEsters and ethers, Polystyrene: 3 % (38)3 %Esters and ethers, Polysulfone: 26 % (23)26 %Amines and nitrogen compoundsAmines and nitrogen compounds, Polystyrene: 47 % (15)47 %Amines and nitrogen compounds, Polysulfone: 0 % (8)0 %Aromatic hydrocarbonsAromatic hydrocarbons, Polystyrene: 0 % (13)0 %Aromatic hydrocarbons, Polysulfone: 12 % (8)12 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, Polystyrene: 24 % (38)24 %Fuels, mineral oils and aliphatic hydrocarbons, Polysulfone: 75 % (24)75 %Halogenated hydrocarbonsHalogenated hydrocarbons, Polystyrene: 0 % (36)0 %Halogenated hydrocarbons, Polysulfone: 14 % (22)14 %Foods and beveragesFoods and beverages, Polystyrene: 69 % (32)69 %Foods and beverages, Polysulfone: 100 % (9)100 %
PolystyrenePolysulfone
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

Polystyrene, Polysulfone: How often the two ratings agreePolystyrene A, Polysulfone A: 97; Polystyrene A, Polysulfone B: 9; Polystyrene A, Polysulfone C: 2; Polystyrene A, Polysulfone D: 5; Polystyrene B, Polysulfone A: 20; Polystyrene B, Polysulfone B: 9; Polystyrene B, Polysulfone C: 4; Polystyrene B, Polysulfone D: 4; Polystyrene C, Polysulfone A: 14; Polystyrene C, Polysulfone B: 3; Polystyrene C, Polysulfone C: 4; Polystyrene C, Polysulfone D: 1; Polystyrene D, Polysulfone A: 13; Polystyrene D, Polysulfone B: 8; Polystyrene D, Polysulfone C: 17; Polystyrene D, Polysulfone D: 77.PolysulfoneABCDPolystyreneAPolystyrene A, Polysulfone A: 9797Polystyrene A, Polysulfone B: 99Polystyrene A, Polysulfone C: 22Polystyrene A, Polysulfone D: 55BPolystyrene B, Polysulfone A: 2020Polystyrene B, Polysulfone B: 99Polystyrene B, Polysulfone C: 44Polystyrene B, Polysulfone D: 44CPolystyrene C, Polysulfone A: 1414Polystyrene C, Polysulfone B: 33Polystyrene C, Polysulfone C: 44Polystyrene C, Polysulfone D: 11DPolystyrene D, Polysulfone A: 1313Polystyrene D, Polysulfone B: 88Polystyrene D, Polysulfone C: 1717Polystyrene D, Polysulfone D: 7777
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPolystyrene: rated A or BPolysulfone: rated A or B
Mineral acids51 % (41 rows)53 % (34 rows)
Organic acids74 % (34 rows)69 % (26 rows)
Alkalis100 % (17 rows)100 % (15 rows)
Salts and salt solutions100 % (88 rows)100 % (49 rows)
Oxidising agents and halogens71 % (34 rows)67 % (15 rows)
Alcohols and glycols64 % (36 rows)74 % (31 rows)
Phenols22 % (9 rows)–
Ketones and aldehydes5 % (21 rows)14 % (14 rows)
Esters and ethers3 % (38 rows)26 % (23 rows)
Amines and nitrogen compounds47 % (15 rows)0 % (8 rows)
Aromatic hydrocarbons0 % (13 rows)12 % (8 rows)
Fuels, mineral oils and aliphatic hydrocarbons24 % (38 rows)75 % (24 rows)
Vegetable and animal oils, fats, essential oils48 % (27 rows)–
Halogenated hydrocarbons0 % (36 rows)14 % (22 rows)
Foods and beverages69 % (32 rows)100 % (9 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 46 in total, the first 40 shown.

ChemicalConcentrationPolystyrenePolysulfone
AcetamidesaturatedAD
AlanineAD
Butanetechnical gradeDA
CarbazoleAD
Chromic Acid10 %AD
Dibutyl Phthalate (DBP)DA
Dichlorodifluoromethane (R-12)DA
Dichlorodifluoromethane (R-12)technical gradeDA
Diisooctyl Phthalate (DOP)technical gradeDA
Dimethyl Sulfoxide (DMSO)AD
Ethyl Glycol100 %DA
Ethylene OxideDA
Isopropyl Ethertechnical gradeDA
n-HeptaneDA
n-HexaneDA
Petroleumtechnical gradeDA
Petroleum Ethertechnical gradeDA
Trifluorotrichloroethane100 %DA
Amyl Alcohol (1-Pentanol)AC
Butyric AcidDB
Chloroacetic AcidBD
Crude Oil100 %CA
Cyclohexanoltechnical gradeCA
DioxaneDB
Ethanol96 %CA
Ethyl Alcohol96 %CA
Formaldehyde Solution40 %DB
Heating OilCA
Hydrochloric Acid35 %CA
Hydrochloric AcidconcentratedCA
Hydrogen SulfidesaturatedCA
Isooctanetechnical gradeCA
KeroseneDB
NaphthaCA
Naphthalene100 %CA
Nitric Acid50 %DB
n-OctaneDB
Perchloric Acid70 %BD
Potassium HypochloritediluteCA
Propylene OxideDB

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is Polystyrene or Polysulfone more chemical-resistant?

Of 287 chemicals rated for both materials at 20 °C, Polystyrene and Polysulfone share the same rating in 187 rows (65 %). Polystyrene is rated better in 25 rows and Polysulfone in 75 rows.

How do Polystyrene and Polysulfone compare for chemical resistance?

Based on 287 chemicals tested for both: Polystyrene is rated better with Amines and nitrogen compounds. Polysulfone is rated better with Fuels, mineral oils and aliphatic hydrocarbons, Foods and beverages, Esters and ethers, Halogenated hydrocarbons. They perform similarly with Mineral acids, Organic acids, Alkalis, Salts and salt solutions.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.