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Polystyrene vs Polycarbonate: Chemical Resistance Compared

Of 501 source rows rated for both materials at 20 °C, 294 (59 %) have the same rating. Polystyrene is rated better in 104 rows and Polycarbonate in 103. A row is one chemical at one concentration.

Summary

Polystyrene is rated better with
Alkalis (+82 points); Amines and nitrogen compounds (+34 points); Organic acids (+20 points); Mineral acids (+19 points)
Polycarbonate is rated better with
Fuels, mineral oils and aliphatic hydrocarbons (+31 points); Vegetable and animal oils, fats, essential oils (+25 points); Foods and beverages (+22 points)
Within 10 points of each other
Salts and salt solutions; Oxidising agents and halogens; Alcohols and glycols; Phenols; Ketones and aldehydes; Esters and ethers; Aromatic hydrocarbons; Halogenated hydrocarbons

Points are the difference in the share of rows rated A or B.

The two materials

Polystyrene

Polystyrene

Polystyrene is attacked by most organic solvents, including ketones, esters, aromatic and chlorinated hydrocarbons. It is used for dilute aqueous solutions.

Rated rows: 504. A 45 %, B 8 %, C 8 %, D 39 %

All chemicals for Polystyrene

Polycarbonate

Polycarbonate

Polycarbonate is attacked by alkalis, amines, ketones, esters and many organic solvents, and it stress-cracks under load in contact with them.

Rated rows: 953. A 28 %, B 25 %, C 24 %, D 23 %

All chemicals for Polycarbonate

Share of rows rated A or B, by chemical class

Polystyrene, Polycarbonate: Share of rows rated A or B, by chemical classMineral acids: Polystyrene 51 %, Polycarbonate 32 %. Organic acids: Polystyrene 74 %, Polycarbonate 54 %. Alkalis: Polystyrene 100 %, Polycarbonate 18 %. Salts and salt solutions: Polystyrene 100 %, Polycarbonate 91 %. Oxidising agents and halogens: Polystyrene 71 %, Polycarbonate 66 %. Alcohols and glycols: Polystyrene 64 %, Polycarbonate 72 %. Phenols: Polystyrene 22 %, Polycarbonate 14 %. Ketones and aldehydes: Polystyrene 5 %, Polycarbonate 14 %. Esters and ethers: Polystyrene 3 %, Polycarbonate 1 %. Amines and nitrogen compounds: Polystyrene 47 %, Polycarbonate 13 %. Aromatic hydrocarbons: Polystyrene 0 %, Polycarbonate 0 %. Fuels, mineral oils and aliphatic hydrocarbons: Polystyrene 24 %, Polycarbonate 55 %. Vegetable and animal oils, fats, essential oils: Polystyrene 48 %, Polycarbonate 73 %. Halogenated hydrocarbons: Polystyrene 0 %, Polycarbonate 0 %. Foods and beverages: Polystyrene 69 %, Polycarbonate 91 %.Mineral acidsMineral acids, Polystyrene: 51 % (41)51 %Mineral acids, Polycarbonate: 32 % (59)32 %Organic acidsOrganic acids, Polystyrene: 74 % (34)74 %Organic acids, Polycarbonate: 54 % (63)54 %AlkalisAlkalis, Polystyrene: 100 % (17)100 %Alkalis, Polycarbonate: 18 % (22)18 %Salts and salt solutionsSalts and salt solutions, Polystyrene: 100 % (88)100 %Salts and salt solutions, Polycarbonate: 91 % (197)91 %Oxidising agents and halogensOxidising agents and halogens, Polystyrene: 71 % (34)71 %Oxidising agents and halogens, Polycarbonate: 66 % (61)66 %Alcohols and glycolsAlcohols and glycols, Polystyrene: 64 % (36)64 %Alcohols and glycols, Polycarbonate: 72 % (57)72 %PhenolsPhenols, Polystyrene: 22 % (9)22 %Phenols, Polycarbonate: 14 % (14)14 %Ketones and aldehydesKetones and aldehydes, Polystyrene: 5 % (21)5 %Ketones and aldehydes, Polycarbonate: 14 % (35)14 %Esters and ethersEsters and ethers, Polystyrene: 3 % (38)3 %Esters and ethers, Polycarbonate: 1 % (69)1 %Amines and nitrogen compoundsAmines and nitrogen compounds, Polystyrene: 47 % (15)47 %Amines and nitrogen compounds, Polycarbonate: 13 % (38)13 %Aromatic hydrocarbonsAromatic hydrocarbons, Polystyrene: 0 % (13)0 %Aromatic hydrocarbons, Polycarbonate: 0 % (14)0 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, Polystyrene: 24 % (38)24 %Fuels, mineral oils and aliphatic hydrocarbons, Polycarbonate: 55 % (75)55 %Vegetable and animal oils, fats, essential oilsVegetable and animal oils, fats, essential oils, Polystyrene: 48 % (27)48 %Vegetable and animal oils, fats, essential oils, Polycarbonate: 73 % (48)73 %Halogenated hydrocarbonsHalogenated hydrocarbons, Polystyrene: 0 % (36)0 %Halogenated hydrocarbons, Polycarbonate: 0 % (70)0 %Foods and beveragesFoods and beverages, Polystyrene: 69 % (32)69 %Foods and beverages, Polycarbonate: 91 % (46)91 %
PolystyrenePolycarbonate
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

Polystyrene, Polycarbonate: How often the two ratings agreePolystyrene A, Polycarbonate A: 143; Polystyrene A, Polycarbonate B: 57; Polystyrene A, Polycarbonate C: 16; Polystyrene A, Polycarbonate D: 12; Polystyrene B, Polycarbonate A: 16; Polystyrene B, Polycarbonate B: 7; Polystyrene B, Polycarbonate C: 7; Polystyrene B, Polycarbonate D: 8; Polystyrene C, Polycarbonate A: 12; Polystyrene C, Polycarbonate B: 6; Polystyrene C, Polycarbonate C: 19; Polystyrene C, Polycarbonate D: 4; Polystyrene D, Polycarbonate A: 5; Polystyrene D, Polycarbonate B: 13; Polystyrene D, Polycarbonate C: 51; Polystyrene D, Polycarbonate D: 125.PolycarbonateABCDPolystyreneAPolystyrene A, Polycarbonate A: 143143Polystyrene A, Polycarbonate B: 5757Polystyrene A, Polycarbonate C: 1616Polystyrene A, Polycarbonate D: 1212BPolystyrene B, Polycarbonate A: 1616Polystyrene B, Polycarbonate B: 77Polystyrene B, Polycarbonate C: 77Polystyrene B, Polycarbonate D: 88CPolystyrene C, Polycarbonate A: 1212Polystyrene C, Polycarbonate B: 66Polystyrene C, Polycarbonate C: 1919Polystyrene C, Polycarbonate D: 44DPolystyrene D, Polycarbonate A: 55Polystyrene D, Polycarbonate B: 1313Polystyrene D, Polycarbonate C: 5151Polystyrene D, Polycarbonate D: 125125
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPolystyrene: rated A or BPolycarbonate: rated A or B
Mineral acids51 % (41 rows)32 % (59 rows)
Organic acids74 % (34 rows)54 % (63 rows)
Alkalis100 % (17 rows)18 % (22 rows)
Salts and salt solutions100 % (88 rows)91 % (197 rows)
Oxidising agents and halogens71 % (34 rows)66 % (61 rows)
Alcohols and glycols64 % (36 rows)72 % (57 rows)
Phenols22 % (9 rows)14 % (14 rows)
Ketones and aldehydes5 % (21 rows)14 % (35 rows)
Esters and ethers3 % (38 rows)1 % (69 rows)
Amines and nitrogen compounds47 % (15 rows)13 % (38 rows)
Aromatic hydrocarbons0 % (13 rows)0 % (14 rows)
Fuels, mineral oils and aliphatic hydrocarbons24 % (38 rows)55 % (75 rows)
Vegetable and animal oils, fats, essential oils48 % (27 rows)73 % (48 rows)
Halogenated hydrocarbons0 % (36 rows)0 % (70 rows)
Foods and beverages69 % (32 rows)91 % (46 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 66 in total, the first 40 shown.

ChemicalConcentrationPolystyrenePolycarbonate
AcetamidesaturatedAD
AlanineAD
Butanetechnical gradeDA
Calcium HydroxideaqueousAD
CarbazoleAD
Dimethyl Sulfoxide (DMSO)AD
Formaldehyde Solution30 %DA
Formaldehyde Solution40 %DA
Hydrocyanic Acid (Hydrogen Cyanide)technical gradeAD
Hydrocyanic Acid (Hydrogen Cyanide)aqueousAD
n-HeptaneDA
PeppergroundDA
Potassium Hydroxide30 %AD
Sodium Hydroxide (Caustic Soda)30 %AD
Sodium Hydroxide (Caustic Soda)45 %AD
Sodium Hydroxide (Caustic Soda)60 %AD
TanninAD
Almond OilCA
Ammonium Carbonate50 %AC
Ammonium Hydroxide (Ammonia Solution)BD
Ammonium Hydroxide (Ammonia Solution)30 %BD
Ammonium Hydroxide (Ammonia Solution)5 %AC
Benzoic AcidsaturatedBD
Calcium HydroxideconcentratedBD
CamphorAC
CarawaygroundDB
CardamomDB
Cedar OilDB
Chlorine10 % wetDB
Chromic Acid20 %AC
CinnamongroundCA
Cinnamon OilDB
Diethanolamine100 %AC
Ethanol96 %CA
Ethyl Alcohol96 %CA
Ethyl Glycol100 %DB
Formaldehyde Solution10 %CA
Formamidetechnical gradeAC
GingergroundDB
Glycerinany concentrationAC

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is Polystyrene or Polycarbonate more chemical-resistant?

Of 501 chemicals rated for both materials at 20 °C, Polystyrene and Polycarbonate share the same rating in 294 rows (59 %). Polystyrene is rated better in 104 rows and Polycarbonate in 103 rows.

How do Polystyrene and Polycarbonate compare for chemical resistance?

Based on 501 chemicals tested for both: Polystyrene is rated better with Alkalis, Amines and nitrogen compounds, Organic acids, Mineral acids. Polycarbonate is rated better with Fuels, mineral oils and aliphatic hydrocarbons, Vegetable and animal oils, fats, essential oils, Foods and beverages. They perform similarly with Salts and salt solutions, Oxidising agents and halogens, Alcohols and glycols, Phenols.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.