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Polystyrene vs SAN: Chemical Resistance Compared

Of 307 source rows rated for both materials at 20 °C, 224 (73 %) have the same rating. Polystyrene is rated better in 7 rows and SAN in 76. A row is one chemical at one concentration.

Summary

SAN is rated better with
Fuels, mineral oils and aliphatic hydrocarbons (+55 points); Vegetable and animal oils, fats, essential oils (+20 points); Ketones and aldehydes (+16 points); Foods and beverages (+13 points)
Within 10 points of each other
Mineral acids; Organic acids; Alkalis; Salts and salt solutions; Oxidising agents and halogens; Alcohols and glycols; Phenols; Esters and ethers; Amines and nitrogen compounds; Halogenated hydrocarbons

Points are the difference in the share of rows rated A or B.

The two materials

Polystyrene

Polystyrene

Polystyrene is attacked by most organic solvents, including ketones, esters, aromatic and chlorinated hydrocarbons. It is used for dilute aqueous solutions.

Rated rows: 504. A 45 %, B 8 %, C 8 %, D 39 %

All chemicals for Polystyrene

SAN

Styrene-acrylonitrile

Styrene-acrylonitrile resists oils and dilute acids better than polystyrene, but ketones, esters and aromatic and chlorinated solvents still attack it.

Rated rows: 364. A 67 %, B 0 %, C 9 %, D 24 %

All chemicals for SAN

Share of rows rated A or B, by chemical class

Polystyrene, SAN: Share of rows rated A or B, by chemical classMineral acids: Polystyrene 51 %, SAN 61 %. Organic acids: Polystyrene 74 %, SAN 79 %. Alkalis: Polystyrene 100 %, SAN 100 %. Salts and salt solutions: Polystyrene 100 %, SAN 100 %. Oxidising agents and halogens: Polystyrene 71 %, SAN 73 %. Alcohols and glycols: Polystyrene 64 %, SAN 70 %. Phenols: Polystyrene 22 %, SAN 25 %. Ketones and aldehydes: Polystyrene 5 %, SAN 21 %. Esters and ethers: Polystyrene 3 %, SAN 0 %. Amines and nitrogen compounds: Polystyrene 47 %, SAN 56 %. Fuels, mineral oils and aliphatic hydrocarbons: Polystyrene 24 %, SAN 79 %. Vegetable and animal oils, fats, essential oils: Polystyrene 48 %, SAN 68 %. Halogenated hydrocarbons: Polystyrene 0 %, SAN 5 %. Foods and beverages: Polystyrene 69 %, SAN 82 %.Mineral acidsMineral acids, Polystyrene: 51 % (41)51 %Mineral acids, SAN: 61 % (18)61 %Organic acidsOrganic acids, Polystyrene: 74 % (34)74 %Organic acids, SAN: 79 % (24)79 %AlkalisAlkalis, Polystyrene: 100 % (17)100 %Alkalis, SAN: 100 % (8)100 %Salts and salt solutionsSalts and salt solutions, Polystyrene: 100 % (88)100 %Salts and salt solutions, SAN: 100 % (80)100 %Oxidising agents and halogensOxidising agents and halogens, Polystyrene: 71 % (34)71 %Oxidising agents and halogens, SAN: 73 % (26)73 %Alcohols and glycolsAlcohols and glycols, Polystyrene: 64 % (36)64 %Alcohols and glycols, SAN: 70 % (33)70 %PhenolsPhenols, Polystyrene: 22 % (9)22 %Phenols, SAN: 25 % (8)25 %Ketones and aldehydesKetones and aldehydes, Polystyrene: 5 % (21)5 %Ketones and aldehydes, SAN: 21 % (19)21 %Esters and ethersEsters and ethers, Polystyrene: 3 % (38)3 %Esters and ethers, SAN: 0 % (19)0 %Amines and nitrogen compoundsAmines and nitrogen compounds, Polystyrene: 47 % (15)47 %Amines and nitrogen compounds, SAN: 56 % (9)56 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, Polystyrene: 24 % (38)24 %Fuels, mineral oils and aliphatic hydrocarbons, SAN: 79 % (24)79 %Vegetable and animal oils, fats, essential oilsVegetable and animal oils, fats, essential oils, Polystyrene: 48 % (27)48 %Vegetable and animal oils, fats, essential oils, SAN: 68 % (22)68 %Halogenated hydrocarbonsHalogenated hydrocarbons, Polystyrene: 0 % (36)0 %Halogenated hydrocarbons, SAN: 5 % (20)5 %Foods and beveragesFoods and beverages, Polystyrene: 69 % (32)69 %Foods and beverages, SAN: 82 % (22)82 %
PolystyreneSAN
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

Polystyrene, SAN: How often the two ratings agreePolystyrene A, SAN A: 153; Polystyrene A, SAN D: 1; Polystyrene B, SAN A: 19; Polystyrene B, SAN B: 1; Polystyrene B, SAN C: 3; Polystyrene B, SAN D: 1; Polystyrene C, SAN A: 21; Polystyrene C, SAN C: 5; Polystyrene C, SAN D: 2; Polystyrene D, SAN A: 14; Polystyrene D, SAN C: 22; Polystyrene D, SAN D: 65.SANABCDPolystyreneAPolystyrene A, SAN A: 153153Polystyrene A, SAN B: 00Polystyrene A, SAN C: 00Polystyrene A, SAN D: 11BPolystyrene B, SAN A: 1919Polystyrene B, SAN B: 11Polystyrene B, SAN C: 33Polystyrene B, SAN D: 11CPolystyrene C, SAN A: 2121Polystyrene C, SAN B: 00Polystyrene C, SAN C: 55Polystyrene C, SAN D: 22DPolystyrene D, SAN A: 1414Polystyrene D, SAN B: 00Polystyrene D, SAN C: 2222Polystyrene D, SAN D: 6565
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPolystyrene: rated A or BSAN: rated A or B
Mineral acids51 % (41 rows)61 % (18 rows)
Organic acids74 % (34 rows)79 % (24 rows)
Alkalis100 % (17 rows)100 % (8 rows)
Salts and salt solutions100 % (88 rows)100 % (80 rows)
Oxidising agents and halogens71 % (34 rows)73 % (26 rows)
Alcohols and glycols64 % (36 rows)70 % (33 rows)
Phenols22 % (9 rows)25 % (8 rows)
Ketones and aldehydes5 % (21 rows)21 % (19 rows)
Esters and ethers3 % (38 rows)0 % (19 rows)
Amines and nitrogen compounds47 % (15 rows)56 % (9 rows)
Aromatic hydrocarbons0 % (13 rows)–
Fuels, mineral oils and aliphatic hydrocarbons24 % (38 rows)79 % (24 rows)
Vegetable and animal oils, fats, essential oils48 % (27 rows)68 % (22 rows)
Halogenated hydrocarbons0 % (36 rows)5 % (20 rows)
Foods and beverages69 % (32 rows)82 % (22 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 37 in total.

ChemicalConcentrationPolystyreneSAN
BenzaldehydeDA
Bitter Almond OilDA
Butanetechnical gradeDA
CarawaygroundDA
CarbazoleAD
CardamomDA
CyclohexaneDA
HydroquinonesaturatedDA
n-HeptaneDA
n-HexaneDA
n-OctaneDA
Rum FlavoringDA
Turpentine SubstituteDA
Valerian DropsDA
White SpiritliquidDA
Allyl Alcohol96 %BD
Almond OilCA
CinnamongroundCA
CurryCA
Cyclohexanoltechnical gradeCA
Diesel Fuel100 %CA
Ethanol96 %CA
Ethyl Alcohol96 %CA
Formaldehyde Solution10 %CA
Formic Acid50 %CA
Heating OilCA
Hydrochloric Acid35 %CA
Hydrochloric AcidconcentratedCA
Hydrogen SulfidesaturatedCA
Isooctanetechnical gradeCA
LigroinCA
Naphthalene100 %CA
PentaneCA
PropanolCA
PyrogallolCA
Silicone OilCA
SpiritCA

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is Polystyrene or SAN more chemical-resistant?

Of 307 chemicals rated for both materials at 20 °C, Polystyrene and SAN share the same rating in 224 rows (73 %). Polystyrene is rated better in 7 rows and SAN in 76 rows.

How do Polystyrene and SAN compare for chemical resistance?

Based on 307 chemicals tested for both: Polystyrene is rated better with –. SAN is rated better with Fuels, mineral oils and aliphatic hydrocarbons, Vegetable and animal oils, fats, essential oils, Ketones and aldehydes, Foods and beverages. They perform similarly with Mineral acids, Organic acids, Alkalis, Salts and salt solutions.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.