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Polysulfone vs SS 304: Chemical Resistance Compared

Of 282 source rows rated for both materials at 20 °C, 135 (48 %) have the same rating. Polysulfone is rated better in 24 rows and SS 304 in 123. A row is one chemical at one concentration.

Summary

SS 304 is rated better with
Amines and nitrogen compounds (+95 points); Aromatic hydrocarbons (+88 points); Ketones and aldehydes (+86 points); Halogenated hydrocarbons (+74 points); Esters and ethers (+74 points); Organic acids (+27 points); Alcohols and glycols (+26 points); Fuels, mineral oils and aliphatic hydrocarbons (+25 points)
Within 10 points of each other
Mineral acids; Alkalis; Salts and salt solutions; Oxidising agents and halogens; Foods and beverages

Points are the difference in the share of rows rated A or B.

The two materials

Polysulfone

Polysulfone

Polysulfone withstands hot water and steam. Ketones, esters and chlorinated and aromatic solvents attack it.

Rated rows: 303. A 51 %, B 10 %, C 10 %, D 30 %

All chemicals for Polysulfone

SS 304

Stainless steel 1.4301 (AISI 304)

Stainless steel 304 (1.4301) resists oxidising acids and most organic chemicals. Chlorides cause pitting and stress-corrosion cracking.

Rated rows: 865. A 88 %, B 5 %, C 2 %, D 5 %

All chemicals for SS 304

Share of rows rated A or B, by chemical class

Polysulfone, SS 304: Share of rows rated A or B, by chemical classMineral acids: Polysulfone 53 %, SS 304 63 %. Organic acids: Polysulfone 69 %, SS 304 96 %. Alkalis: Polysulfone 100 %, SS 304 100 %. Salts and salt solutions: Polysulfone 100 %, SS 304 93 %. Oxidising agents and halogens: Polysulfone 67 %, SS 304 66 %. Alcohols and glycols: Polysulfone 74 %, SS 304 100 %. Ketones and aldehydes: Polysulfone 14 %, SS 304 100 %. Esters and ethers: Polysulfone 26 %, SS 304 100 %. Amines and nitrogen compounds: Polysulfone 0 %, SS 304 95 %. Aromatic hydrocarbons: Polysulfone 12 %, SS 304 100 %. Fuels, mineral oils and aliphatic hydrocarbons: Polysulfone 75 %, SS 304 100 %. Halogenated hydrocarbons: Polysulfone 14 %, SS 304 88 %. Foods and beverages: Polysulfone 100 %, SS 304 100 %.Mineral acidsMineral acids, Polysulfone: 53 % (34)53 %Mineral acids, SS 304: 63 % (60)63 %Organic acidsOrganic acids, Polysulfone: 69 % (26)69 %Organic acids, SS 304: 96 % (53)96 %AlkalisAlkalis, Polysulfone: 100 % (15)100 %Alkalis, SS 304: 100 % (22)100 %Salts and salt solutionsSalts and salt solutions, Polysulfone: 100 % (49)100 %Salts and salt solutions, SS 304: 93 % (175)93 %Oxidising agents and halogensOxidising agents and halogens, Polysulfone: 67 % (15)67 %Oxidising agents and halogens, SS 304: 66 % (56)66 %Alcohols and glycolsAlcohols and glycols, Polysulfone: 74 % (31)74 %Alcohols and glycols, SS 304: 100 % (58)100 %Ketones and aldehydesKetones and aldehydes, Polysulfone: 14 % (14)14 %Ketones and aldehydes, SS 304: 100 % (33)100 %Esters and ethersEsters and ethers, Polysulfone: 26 % (23)26 %Esters and ethers, SS 304: 100 % (69)100 %Amines and nitrogen compoundsAmines and nitrogen compounds, Polysulfone: 0 % (8)0 %Amines and nitrogen compounds, SS 304: 95 % (38)95 %Aromatic hydrocarbonsAromatic hydrocarbons, Polysulfone: 12 % (8)12 %Aromatic hydrocarbons, SS 304: 100 % (14)100 %Fuels, mineral oils and aliphatic hydrocarbonsFuels, mineral oils and aliphatic hydrocarbons, Polysulfone: 75 % (24)75 %Fuels, mineral oils and aliphatic hydrocarbons, SS 304: 100 % (76)100 %Halogenated hydrocarbonsHalogenated hydrocarbons, Polysulfone: 14 % (22)14 %Halogenated hydrocarbons, SS 304: 88 % (24)88 %Foods and beveragesFoods and beverages, Polysulfone: 100 % (9)100 %Foods and beverages, SS 304: 100 % (46)100 %
PolysulfoneSS 304
Rating at 20 °C. Only classes with at least 8 rated rows for both materials are shown.

How often the two ratings agree

Polysulfone, SS 304: How often the two ratings agreePolysulfone A, SS 304 A: 127; Polysulfone A, SS 304 B: 7; Polysulfone A, SS 304 C: 6; Polysulfone A, SS 304 D: 8; Polysulfone B, SS 304 A: 26; Polysulfone B, SS 304 B: 2; Polysulfone C, SS 304 A: 25; Polysulfone C, SS 304 D: 3; Polysulfone D, SS 304 A: 66; Polysulfone D, SS 304 B: 2; Polysulfone D, SS 304 C: 4; Polysulfone D, SS 304 D: 6.SS 304ABCDPolysulfoneAPolysulfone A, SS 304 A: 127127Polysulfone A, SS 304 B: 77Polysulfone A, SS 304 C: 66Polysulfone A, SS 304 D: 88BPolysulfone B, SS 304 A: 2626Polysulfone B, SS 304 B: 22Polysulfone B, SS 304 C: 00Polysulfone B, SS 304 D: 00CPolysulfone C, SS 304 A: 2525Polysulfone C, SS 304 B: 00Polysulfone C, SS 304 C: 00Polysulfone C, SS 304 D: 33DPolysulfone D, SS 304 A: 6666Polysulfone D, SS 304 B: 22Polysulfone D, SS 304 C: 44Polysulfone D, SS 304 D: 66
Number of source rows for each pair of ratings at 20 °C. Outlined cells are rows where both materials have the same rating.

Chemical classes were assigned by this site, not by the source. Mixtures and trade products without a clear class are not counted.

By chemical class

Chemical classPolysulfone: rated A or BSS 304: rated A or B
Mineral acids53 % (34 rows)63 % (60 rows)
Organic acids69 % (26 rows)96 % (53 rows)
Alkalis100 % (15 rows)100 % (22 rows)
Salts and salt solutions100 % (49 rows)93 % (175 rows)
Oxidising agents and halogens67 % (15 rows)66 % (56 rows)
Alcohols and glycols74 % (31 rows)100 % (58 rows)
Phenols–100 % (11 rows)
Ketones and aldehydes14 % (14 rows)100 % (33 rows)
Esters and ethers26 % (23 rows)100 % (69 rows)
Amines and nitrogen compounds0 % (8 rows)95 % (38 rows)
Aromatic hydrocarbons12 % (8 rows)100 % (14 rows)
Fuels, mineral oils and aliphatic hydrocarbons75 % (24 rows)100 % (76 rows)
Vegetable and animal oils, fats, essential oils–100 % (48 rows)
Halogenated hydrocarbons14 % (22 rows)88 % (24 rows)
Foods and beverages100 % (9 rows)100 % (46 rows)

Where the ratings differ most

Rows where the two ratings at 20 °C are at least two grades apart: 107 in total, the first 40 shown.

ChemicalConcentrationPolysulfoneSS 304
1,3-ButadieneDA
Acetaldehyde40 %DA
Acetaldehydetechnical gradeDA
AcetamidesaturatedDA
Acetic Anhydridetechnical gradeDA
AcetoneDA
AcetonitrileDA
AcrylonitrileDA
Amyl AcetateDA
AnilineDA
BenzeneDA
Benzyl AcetateDA
Benzyl AlcoholDA
Benzyl Chloride100 %DA
BromobenzeneDA
Butyl Acetate100 %DA
Butyl Acrylate100 %DA
CarbazoleDA
Carbon DisulfideDA
Carbon TetrachlorideDA
Chlorine97 %DA
Chlorine GasDA
ChlorobenzeneDA
Chloroethane (Ethyl Chloride)DA
Chloroform100 %DA
Chloromethane (Methyl Chloride)technical gradeDA
Chromic Acid10 %DA
CresolDA
CumeneDA
CyclohexaneDA
Cyclohexanonetechnical gradeDA
DecahydronaphthaleneDA
DichloromethaneDA
Diethyl Ethertechnical gradeDA
Diethyl KetoneDA
DiethylbenzeneDA
Dimethyl Sulfoxide (DMSO)DA
Dimethylformamide (DMF)DA
Ethyl Acetate100 %DA
Ethyl BenzoateDA

Rating scale

A rating marked * is an estimate in the source, not a test result. An estimate is given as one value without a temperature.

More comparisons

Frequently Asked Questions

Is Polysulfone or SS 304 more chemical-resistant?

Of 282 chemicals rated for both materials at 20 °C, Polysulfone and SS 304 share the same rating in 135 rows (48 %). Polysulfone is rated better in 24 rows and SS 304 in 123 rows.

How do Polysulfone and SS 304 compare for chemical resistance?

Based on 282 chemicals tested for both: Polysulfone is rated better with –. SS 304 is rated better with Amines and nitrogen compounds, Aromatic hydrocarbons, Ketones and aldehydes, Halogenated hydrocarbons. They perform similarly with Mineral acids, Alkalis, Salts and salt solutions, Oxidising agents and halogens.

About this data

The ratings come from the chemical resistance list published by Bürkle GmbH, which compiled them from raw-material manufacturers’ data. They describe laboratory tests on the raw material at 20 °C and 50 °C.

A finished part also sees pressure, mechanical stress, welds and mixtures that a laboratory test does not. Treat the rating as a first filter and test under your own conditions before relying on it.